IMT 40 CFM 100 PSIG Standard Reciprocating Compressor CAS40P Installation, Operation, Maintenance and Parts Manual 99905382 Effective Date62018

Table of Content:

1 COVER
2 TABLE OF CONTENTS
3 SECTION 1: SAFETY
3.1 1.1 GENERAL INFORMATION
3.2 1.2 DANGERS, WARNINGS, CAUTIONS, AND NOTES
3.3 1.3 SUMMARY OF DANGERS, WARNINGS, CAUTIONS, AND NOTES
4 SECTION 2: DESCRIPTION
4.1 2.1 GENERAL DESCRIPTION
4.2 2.2 COMPONENT DESCRIPT
5 SECTION 3: SPECIFICATIONS
5.1 TABLE 3A – SPECIFICATIONS
5.2 TABLE 3B – CAPSCREW TIGHTENING TORQUE VALUES
5.3 TABLE 3C – COMPRESSOR TORQUE VALUES
6 SECTION 4: INSTALLATION
6.1 4.1 MACHINE PACKAGE RECEIPT/INSPECTION
6.2 4.2 GENERAL INSTRUCTIONS
6.3 4.3 DETERMINING THE CAS40P UNIT MOUNTING LOCATION
6.4 Figure 4-2: CAS40P Dimensions
6.5 4.4 CONNECTING THE ELECTRICAL SUPPLY
6.6 4.5 HYDRAULIC SYSTEM REQUIREMENTS
6.7 4.6 CONNECTING THE HYDRAULIC SUPPLY AND RETURN
6.8 4.7 CONNECTING THE AIR SUPPLY
6.9 Figure 4-4: Electrical System
6.10 Figure 4-5: Flow Schematic Diagram
7 SECTION 5: OPERATION
7.1 5.1 GENERAL INFORMATION
7.2 5.2 OPERATING CONDITIONS
7.3 5.3 FIRST TIME START-UP
7.4 5.4 SHUTDOWN (FIRST TIME AND ROUTINE)
7.5 5.5 ROUTINE START-UP
7.6 5.6 EXTREME CONDITION OPERATION
8 SECTION 6: MAINTENANCE
8.1 6.1 GENERAL INFORMATION
8.2 6.2 MACHINE MAINTENANCE SCHEDULE
8.3 TABLE 6A: ROUTINE MAINTENANCE SCHEDULE
8.4 6.3 REPLACEMENT PARTS
8.5 6.4 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES
8.6 6.5 LONG TERM STORAGE
9 SECTION 7: TROUBLESHOOTING
9.1 7.1 GENERAL INFORMATION
9.2 7.2 TROUBLESHOOTING GUIDE
10 SECTION 8: ILLUSTRATED PARTS LIST
10.1 8.1 PARTS ORDERING PROCEDURE
10.2 TABLE 8A: RECOMMENDED SPARE PARTS LIST
10.3 TABLE 8B: MAINTENANCE TRACKING LOG
10.4 8.2 COMPRESSOR UNIT ASSEM
10.5 8.3 COMPRESSOR ASSEMBLY
10.6 8.4 MOTOR AND DRIVE PARTS
10.7 8.5 FRAME AND PARTS
10.8 8.6 CANOPY AND PARTS (PART 1 OF 4)
10.9 8.6 CANOPY AND PARTS (PART 2 OF 4)
10.10 8.6 CANOPY AND PARTS (PART 3 OF 4)
10.11 8.6 CANOPY AND PARTS (PART 4 OF 4)
10.12 8.7 OIL COOLING SYSTEM (12V)
10.13 8.8 OIL COOLING SYSTEM (24V)
10.14 8.9 CONTROL MANIFOLD FOR 12V
10.15 8.10 CONTROL MANIFOLD FOR 24V
10.16 8.11 DECAL LOCATIONS (PART 1 OF 2 / DECAL SHEET #95724529)
10.17 8.11 DECAL LOCATIONS (PART 2 OF 2 / DECAL SHEET #95724529)
10.18 8.12 COMPRESSOR OVERHAUL KIT #73744209 -PIECE PARTS
10.19 8.13 COMPRESSOR GASKET REPLACEMENT KIT#73744208 – PIECE PARTS
10.20 8.14 HYDRAULIC HOSE SYSTEM
11 APPENDIX A
11.1 A.1 ROOF PANEL ASSEMBLY