IMT CAS40P-AW Installation, Operation, Maintenance and Parts Manual PN 99906229 rev 01 June 2018

Table of Content:

1 COVER
2 TABLE OF CONTENTS
3 SECTION 1: SAFETY
3.1 1.1 GENERAL INFORMATION
3.2 1.2 DANGERS, WARNINGS, CAUTIONS AND NOTES
3.3 1.3 SUMMARY OF DANGERS, WARNINGS, CAUTIONS AND NOTES
3.4 1.4 DISPOSING OF MACHINE FLUIDS
4 SECTION 2: SPECIFICATIONS
4.1 TABLE 2A: CAS40P-AW SPECIFICATIONS
4.2 TABLE 2B: CAPSCREW TIGHTENING TORQUE VALUES
4.3 TABLE 2C: COMPRESSOR TORQUE VALUES
5 SECTION 3: INSTALLATION
5.1 3.1 MACHINE PACKAGE RECEIPT/INSPECTION
5.2 3.2 GENERAL INSTRUCTIONS
5.3 3.3 DETERMINING THE CAS40P-AW UNIT MOUNTING LOCATION
5.4 3.4 CONNECTING THE ELECTRICAL SUPPLY
5.5 Figure 3-2: Dimensions – CAS40P-AW Open Center 24VDC
5.6 Figure 3-3: Dimensions – CAS40P-AW Open Center 12VDC & Cold Weather
5.7 3.5 HYDRAULIC SYSTEM REQUIREMENTS
5.8 3.6 CONNECTING THE HYDRAULIC SUPPLY AND RETURN
5.9 3.7 CONNECTING THE AIR SUPPLY
6 SECTION 4: OPERATION
6.1 4.1 GENERAL INFORMATION
6.2 4.2 OPERATING CONDITIONS
6.3 4.3 INITIAL (FIRST) START-UP
6.4 4.4 SHUTDOWN (FIRST TIME AND ROUTINE)
6.5 4.5 ROUTINE START-UP
6.6 4.6 EXTREME CONDITION OPERATION
7 SECTION 5: MAINTENANCE
7.1 5.1 GENERAL INFORMATION
7.2 5.2 MACHINE MAINTENANCE SCHEDULE
7.3 TABLE 5A: ROUTINE MAINTENANCE SCHEDULE
7.4 5.3 REPLACEMENT PARTS
7.5 5.4 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES
7.6 5.5 LONG TERM STORAGE
8 SECTION 6: TROUBLESHOOTING
8.1 6.1 GENERAL INFORMATION
8.2 6.2 TROUBLESHOOTING GUIDE
9 SECTION 7: ILLUSTRATED PARTS LIST
9.1 7.1 PARTS ORDERING PROCEDURE
9.2 TABLE 7A: RECOMMENDED SPARE PARTS LIST
9.3 TABLE 7B: MAINTENANCE TRACKING LOG
9.4 7.2 COMPRESSOR UNIT ASSEMBLY
9.5 7.3 COMPRESSOR AND PARTS
9.6 7.4 INSTRUMENT PANEL
9.7 7.5 HYDRAULIC DRIVE SYSTEM
9.8 7.6 FRAME AND PARTS
9.9 7.7 CANOPY AND PARTS
9.10 7.8A COOLER AND PARTS – OPEN CENTER 12VDC STANDARD
9.11 7.8B COOLER AND PARTS – OPEN CENTER 12VDC WITH COLD WEATHER OPTION
9.12 7.8C COOLER AND PARTS – OPEN CENTER 24VDC STANDARD
9.13 7.8D COOLER AND PARTS – OPEN CENTER 24VDC WITH COLD WEATHER OPTION
9.14 7.9A HYDRAULIC MANIFOLD ASSEMBLY – OPEN CENTER 12VDC
9.15 7.9B HYDRAULIC MANIFOLD ASSEMBLY – OPEN CENTER 24VDC
9.16 7.10A HOSE ROUTE – OPEN CENTER STANDARD
9.17 7.10B HOSE ROUTE – OPEN CENTER WITH COLD WEATHER OPTION
9.18 7.11 PRESSURE CONTROL SWITCH
9.19 7.12 CONTROL HYDRAULIC THERMAL VALVE
9.20 7.13 DECALS – PART 1 OF 2
9.21 7.13 DECALS – PART 2 OF 2
9.22 7.14 WIRING DIAGRAM
9.23 7.15 DIAGRAM – HYDRAULIC FLOW, WITH THERMAL VALVE
9.24 7.16 COMPRESSOR OVERHAUL KIT (IMT KIT NO. 7374209)
9.25 7.17 COMPRESSOR GASKET REPLACEMENT KIT (IMT NO. 7374208)
9.26 7.18 HOSE INSTALLATION GUIDE