Table of Content:
1 ELECTRONIC MANUALS
2 PRECAUTIONS
3 TABLE OF CONTENTS
4 GENERAL INFORMATION
5 SECTION 1. SPECIFICATIONS
5.1 1-1. GENERAL
5.2 1-2. SPECIFICATIONS
6 Section 2. INSTALLATION
6.1 2-1. GENERAL
6.2 2-2. PTO AND PUMP INSTALLATION
6.3 2-2-1. PTO INSTALLATION
6.4 FIGURE B-1. PTO INSTALLATION
6.5 2-2-2. DRIVELINE AND PUMP INSTALLATION
6.6 FIGURE B-2. DRIVELINE & PUMP INSTALLATION
6.7 FIGURE B-3. MOUNTING HOLE DIMENSIONS
6.8 2-3. COMPRESSOR INSTALLATION
7 SECTION 3. OPERATION
7.1 3-1. GENERAL
7.2 3-2. OPERATION
8 Section 4. MAINTENANCE & PARTS
8.1 4-1. GENERAL
8.2 FIGURE D-1. ROUTINE MAINTENANCE CHECKLIST
8.3 MOUNTING HARDWARE KIT (51712642)
8.4 OPTION-RELAY BOARD KIT (51711092)
8.5 DA425HA10 COMMPRESSOR ASM W/ENCLOSURE (51709571-1)
8.6 DA425HA10 COMMPRESSOR ASM W/ENCLOSURE (51709571-2)
8.7 DA425HA AIR COMPRESSOR (51707079-1)
8.8 DA425HA AIR COMPRESSOR (51707079-2)
8.9 DA425HA AIR COMPRESSOR (51707079-3)
8.10 OPTIONAL HYDRAULIC INSTALLATION KIT (91707052)
8.11 OPTIONAL INSTALLATION KIT W/CRANE (93710121)
8.12 option-air filter kit (95709998)
8.13 DRIVELINE MTG OPTION (31701761)
8.14 REPAIR KITS
8.15 CRANKSHAFT & CRANKSHAFT ASM (51705811)
8.16 DA425HA10 COMPRESSOR ASM W/O COOLER (51712285-1)
8.17 DA425HA10 COMPRESSOR ASM W/O COOLER (51712285-2)
9 SECTION 5. REPAIR
9.1 5-1. GENERAL
9.2 5-2. PISTON RING REPLACEMENT
9.3 FIGURE E-1. PISTON RING ORIENTATION
9.4 FIGURE E-2. CYLINDER HEAD TORQUE SEQUENCE
9.5 5-3. OIL PUMP REPLACEMENT
9.6 5-4. CRANKSHAFT AND BEARING REPLACEMENT
9.7 FIGURE E-3. BEARING HOUSING TORQUE SEQUENCE
9.8 FIGURE E-4. ROD ALIGNMENT
9.9 5-5. CLUTCH REPLACEMENT
9.10 5-6. TROUBLESHOOTING
9.11 FIGURE E-5. TROUBLESHOOTING CHART
10 Section 6. RELAY BOARD OPERATION
10.1 6-1. INTRODUCTION
10.2 FIGURE F-1. BOTTOM VIEW OF RELAY
10.3 FIGURE F-2. INTERNAL WIRING
10.4 6-2. OPERATION
10.5 6-2-1. IGNITION “ON”
10.6 6-2-2. REMOTE STARTING THE VEHICLE
10.7 6-2-3. REMOTE ENGINE STOP
10.8 FIGURE F-3. RELAY BOARD – COMPONENTS & WIRING
10.9 6-2-4. REMOTE ENGINE SPEED (FROM CRANE)
10.10 6-2-5. COMPRESSOR ENGINE SPEED CONTROL (COMPRESSOR ONLY)
10.11 6-2-6. ENGINE SPEED CONTROL WHEN BOTH CRANE AND COMPRESSOR ARE USED SIMULTANEOUSLY
10.12 FIGURE F-4. IGNITION “ON”
10.13 FIGURE F-5. REMOTE CONTROL HANDLE – TYPICAL
10.14 FIGURE F-6. REMOTE STARTING OF VEHICLE – IGNITION “ON”
10.15 FIGURE F-7. SPEED CONTROL – COMPRESSOR ONLY
10.16 6-3. INSTALLATION
10.17 FIGURE F-8. RELAY BOARD (77041378) WIRING INSTRUCTIONS
10.18 LIMITED WARRANTY