Table of Content:
1 INTRODUCTION
2 SPECIFICATIONS
2.1 GENERAL SPECIFICATIONS
2.2 PERFORMANCE CHARACTERISTICS
2.3 CYLINDERS
2.4 POWER SOURCE
2.5 ROTATION SYSTEM
2.6 CYLINDER HOLDING VALVES
2.7 CAPACITY ALERT SYSTEM
2.8 WINCH
2.9 HYDRAULIC SYSTEM
2.10 MINIMUM CHASSIS SPECIFICATIONS
2.11 GEOMETRIC CONFIGURATION
2.12 CAPACITY CHART
3 CRANE REFERENCE
3.1 MAJOR CRANE ASSEMBLIES
3.2 WELDMENT PART NUMBER LOCATIONS
3.3 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS
3.4 RECOMMENDED SPARE PARTS LIST
3.5 CRANE INSTALLATION
3.6 HYDRAULIC INSTALLATION
3.7 CONTROL VALVE TROUBLESHOOTING
3.8 RELAY BOARD OPERATION
3.9 WINCH TROUBLESHOOTING
3.10 ANTI TWO-BLOCKING DEVICE
4 REPLACEMENT PARTS
4.1 PARTS INFORMATION
4.2 BASE ASM (41714695) (EFF: 12-3-98)
4.3 BASE ASM (41713980) (EFF: TO 12-2-98)
4.4 GEAR ROTATOR (71056525)
4.5 MAST ASM (41713806) EFF: TO 11-2-98
4.6 LOWER BOOM ASM-EFF: 4-1-99 (41715436)
4.7 LOWER CYLINDER-eff:4-1-99 (3B308980)
4.8 EXT BOOM ASM (41713812) EFF: TO 7-1-98
4.9 EXT CYLINDER (3B313960)
4.10 WINCH/CABLE/HOOK KIT (31713815) EFF: TO 7-1-98
4.11 WINCH (71057936)
4.12 CORD REEL ASM (51713168)
4.13 ELECTRICAL SCHEMATIC (99900990)
4.14 WIRE ROUTING (90715437)
4.15 CABLE ASM 14GA 2WIRE X 30″ (51713167)
4.16 PROP’L RMT HANDLE ASM (51713182)
4.17 CABLE ASM 14GA 6WIRE X 35′ (51713199)
4.18 HYD KIT (91713816-1) PROP’L RMT CTRL (EFF: BEFORE 12-1-98)
4.19 HYD KIT (91713816-2) PROP’L RMT CTRL
4.20 HYD KIT (91713816-3) PROP’L RMT CTRL
4.21 HYD KIT W/CMPRSR (91713816-4) PROP’L RMT CTRL
4.22 VALVEBANK (73733057-1)
4.23 VB-WIRING DIAGRAM (73733057-2) REF ONLY
4.24 INSTALLATION KIT (93713878-1) (EFF:TO 12-2-98)
4.25 INSTALLATION KIT (93713878-2) (EFF:TO 12-2-98)
4.26 INSTALLATION KIT (93713878-3) (EFF:TO 12-2-98)
4.27 INSTALLATION KIT (93715267-1) (EFF:FROM 12-3-98)
4.28 INSTALLATION KIT (93715267-2) (EFF:FROM 12-3-97)
4.29 INSTALLATION KIT (93715267-3) (EFF:FROM 12-3-98)
4.30 DECAL KIT (95713880)
4.31 BOOM SUPPORT ASM-3816/DOM1 (51714181)
4.32 OPTION-RESERVOIR 18-GAL BULKHEAD (51707798)
4.33 OUTRIGGER KIT-RH FRONT PULLOUT (51714110)
4.34 OPTION-OUTRIGGER KIT-MO/MD-6X4 (51704772)
4.35 OPTION-AUX OUTRIGGERS-MO/MD-6X4 (31703350)
4.36 OPTION-OUTRIGGER KIT-MO/CRANK DN-6X4 (51704773)
4.37 OPTION-AUX OUTRIGGERS-MO/CRANK DN-6X4 (31703354)
4.38 OPTION-OUTRIGGER KIT-MO/PD-6X4 (31705760)
4.39 OPTION-AUX OUTRIGGERS-MO/PD-6X4 (31710966)
4.40 OPTION-OUTRIGGER KIT-PO/PD 6X4 (31706425)
4.41 OPTION-AUX OUTRIGGERS-PO/PD-6X4 (31710967)
4.42 CYLINDER-PWR DN (3B288970)
4.43 CYLINDER-PWR OUT (3B142860)
4.44 VALVEBANK ASM-2 SECT (51705983)
4.45 VALVEBANK ASM-3 SECT (51705984)
4.46 EXT BOOM ASM-FLIPSHEAVE (41714239)
4.47 WINCH/CABLE/HOOK KIT-FLIPSHEAVE (31714238) EFF: TO 7-1-98
4.48 VALVEBANK ASM (51714381)
4.49 RETROFIT KIT-FLIP SHEAVE (99901152)
4.50 COUNTERBALANCE VALVE (73540038)
4.51 GEAR ROTATOR (71056543)
4.52 EXT BOOM ASM (41714920) EFF:FROM 7-1-98
4.53 WINCH/CABLE/HOOK KIT (31714921) EFF:FROM 7-1-98
4.54 WINCH/CABLE/HOOK KIT-FLIPSHEAVE (31714922) EFF: FROM 7-1-98
4.55 LOWER BOOM CYLINDER-EFF: T0 4-1-99 (3B245980)
4.56 LOWER BOOM ASM-EFF: T0 4-1-99 (41714978)
4.57 MAST ASM (41715268) (EFF:FROM 11-2-98)
4.58 HYD KIT-INT BYPASS (91714930-1) EFF:FROM 12-1-98
4.59 HYD KIT-INT BYPASS (91714930-2) EFF:FROM 12-1-98
4.60 HYD KIT-INT BYPASS (91714930-3) EFF:FROM 12-1-98
4.61 WIRE HARNESS-VB (70733066) EFF:FROM 12-1-98
5 GENERAL REFERENCE
5.1 INSPECTION CHECKLIST
5.2 WIRE ROPE INSPECTION
5.3 HOOK INSPECTION
5.4 HOLDING VALVE INSPECTION
5.5 ANTI-TWO BLOCKING DEVICE INSPECTION
5.6 TORQUE CHART – DOMESTIC
5.7 TORQUE CHART – METRIC
5.8 TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE
5.9 TURNTABLE BEARING INSPECTION FOR REPLACEMENT
5.10 LIMITED WARRANTY