JCB 3170, 3200, 3230 Fastrac Operator Manual 9801-1561

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JCB 3170, 3200, 3230 Fastrac Operator Manual 9801-1561 - Image 4

JCB 3170, 3200, 3230 Fastrac Operator Manual 9801-1561 - Image 5

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JCB 3170, 3200, 3230 Fastrac Operator Manual 9801-1561

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-1561
Number of Pages: 282
Size: 35.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3170, 3200, 3230 Fastrac

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Models and Serial Numbers ………………………………………………1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Using the Machine …………………………………………………………………………1
13. Optional Equipment ……………………………………………………………………….1
14. The JCB Fastrac ………………………………………………………………………………..2
15. Safety First ……………………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. Safety Check List ……………………………………………………………………………….5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..7
20. Maintenance Safety ……………………………………………………………………..12
21. Safety Decals ………………………………………………………………………………….17
22. Safety Decal Recognition ……………………………………………………………..19
23. Identifying your Machine ……………………………………………………………………20
24. Serial Number Plate …………………………………………………………………….20
25. Operation
26. Introduction ……………………………………………………………………………………..23
27. Before Entering the Cab ……………………………………………………………………24
28. Entering and Leaving the Cab – Doors and Windows …………………………….26
29. Opening and Closing the Doors …………………………………………………….26
30. Opening and Closing the Windows ………………………………………………..27
31. Cab Layout – 3170, 3200 and 3230 …………………………………………………….28
32. Controls ……………………………………………………………………………………..28
33. Cab Layout – All Plus Models …………………………………………………………….32
34. Controls ……………………………………………………………………………………..32
35. Seats ……………………………………………………………………………………………..34
36. Suspension Seat (Standard) …………………………………………………………34
37. Heated Suspension Seat (Optional) ……………………………………………….36
38. Seat Belts ……………………………………………………………………………………….38
39. Introduction …………………………………………………………………………………38
40. Fasten the Seat Belt …………………………………………………………………….38
41. Check the Seat Belt is Operating Correctly ……………………………………..38
42. Release the Seat Belt …………………………………………………………………..38
43. Drive Controls, Switches and Instruments ……………………………………………39
44. Steering Column Adjustment …………………………………………………………39
45. Front Switch Panel ………………………………………………………………………40
46. Steering Column Multi-Purpose Switch …………………………………………..42
47. Right Hand Side Switch Panel (3170, 3200 and 3230) ……………………..43
48. Right Hand Side Switch Panel (3170 Plus, 3200 Plus and 3230 Plus) ..44
49. Instruments …………………………………………………………………………………46
50. Warnings (Audible-Visual) …………………………………………………………….48
51. Warnings (Visual only) ………………………………………………………………….50
52. Instrument Cluster Programming …………………………………………………..53
53. System Error Codes …………………………………………………………………….60
54. Wheel Slip ………………………………………………………………………………….61
55. Air Conditioning and Heater Controls ……………………………………………..63
56. Cab Interior Light …………………………………………………………………………64
57. Auxiliary Sockets – All Plus Models ………………………………………………..65
58. Safety Equipment …………………………………………………………………………….66
59. Transport Locks – 3170, 3200 and 3230 ………………………………………….66
60. Transport Lock – Plus Models ………………………………………………………..67
61. Before Starting the Engine …………………………………………………………………68
62. Starting the Engine …………………………………………………………………………..69
63. Normal Starting (3170 and 3170 Plus) ……………………………………………69
64. Cold Starting (3170 and 3170 Plus) ……………………………………………….70
65. Normal Starting (3200, 3200 Plus, 3230 and 3230 Plus) …………………..71
66. Cold Starting (3200, 3200 Plus, 3230 and 3230 Plus) ………………………72
67. Testing the Parking Brake ………………………………………………………………….73
68. Preparing for Travel ………………………………………………………………………….74
69. Before Travelling on Public Roads …………………………………………………74
70. Getting the Machine Moving ………………………………………………………….74
71. Travelling ………………………………………………………………………………………..75
72. Utilisation of Gears ………………………………………………………………………75
73. Utilisation of Gears (continued) ……………………………………………………..77
74. Utilisation of Gears (continued) ……………………………………………………..79
75. General Precautions …………………………………………………………………….82
76. Four Wheel Drive and Differential Lock …………………………………………..84
77. Field speed Control ……………………………………………………………………..85
78. Stopping and Parking the Machine ……………………………………………………..86
79. Anti-lock Braking System (ABS) (if fitted) ………………………………………..88
80. Using the Machine and Site Safety …………………………………………………….89
81. Safety Must Come First ………………………………………………………………..89
82. Operating Environment ……………………………………………………………………..91
83. Operating in High Temperatures ……………………………………………………91
84. Operating in Low Temperatures …………………………………………………….91
85. Working with your Machine ……………………………………………………………….93
86. Rear Electronic Linkage Control …………………………………………………….93
87. Rear 3-point Linkage Mechanical Connections and Adjustment …………99
88. Front Electronic Linkage Control (Plus Models) ……………………………..102
89. Agricultural Front 3-point Linkage (optional) ………………………………….105
90. DIN 3 Front Hitch (optional) …………………………………………………………107
91. External Hydraulics – 3170, 3200, 3230 ………………………………………..108
92. External Hydraulics – Plus Models ……………………………………………….. 112
93. External Hydraulics – All Models ………………………………………………….. 114
94. Quick Release Couplings …………………………………………………………… 115
95. Drawbars and Hitches ……………………………………………………………….. 117
96. Connecting Trailer Brakes …………………………………………………………..127
97. Independent Power Take-off (PTO) ………………………………………………131
98. Automatic Trailer Coupling (Type 850 RB) …………………………………….144
99. Ladder Hitch ……………………………………………………………………………..146
100. Moving a Disabled Machine …………………………………………………………….148
101. General …………………………………………………………………………………….148
102. Limp Home Mode ………………………………………………………………………148
103. Preparation for Towing ……………………………………………………………….149
104. Transporting the Machine ………………………………………………………………..152
105. Routine Maintenance
106. Service Requirements …………………………………………………………………….155
107. Introduction ……………………………………………………………………………….155
108. Owner-Operator Support …………………………………………………………….155
109. Service-Maintenance Agreements ……………………………………………….155
110. Initial Service and Inspection (100 Hours) ……………………………………..155
111. Obtaining Replacement Parts ………………………………………………………156
112. Health and Safety …………………………………………………………………………..157
113. Lubricants …………………………………………………………………………………157
114. Battery ……………………………………………………………………………………..159
115. First Aid – Electrolyte ………………………………………………………………….159
116. Service Schedules ………………………………………………………………………….161
117. How to Use the Service Schedules ………………………………………………161
118. Service Schedule Tables …………………………………………………………….162
119. Fluid, Lubricants and Capacities ………………………………………………………168
120. Coolant Mixtures ……………………………………………………………………….168
121. Cleaning the Machine ……………………………………………………………………..170
122. Checking for Damage ……………………………………………………………………..171
123. Seat Belt ……………………………………………………………………………………….172
124. Checking the ROPS Structure ………………………………………………………….173
125. Bonnet ………………………………………………………………………………………….174
126. Opening the Bonnet …………………………………………………………………..174
127. Closing the Bonnet …………………………………………………………………….174
128. Greasing ……………………………………………………………………………………….176
129. Propshafts and PTO Drive Shafts …………………………………………………176
130. Front Axle Steering Swivels …………………………………………………………178
131. Agricultural Front 3-Point Linkage (Optional) …………………………………179
132. Steering Column Universal Joints ………………………………………………..180
133. Rear Anti-roll Bar Ball Joints ……………………………………………………….181
134. Rear Suspension Cylinder Pivots …………………………………………………182
135. Hydraulic Lift and 3-Point Linkage ………………………………………………..183
136. Rear PTO Drive Shaft Bearing …………………………………………………….183
137. Automatic Trailer Coupling (if fitted) ……………………………………………..184
138. Air Conditioning and Heater …………………………………………………………….185
139. Air Conditioning Filters ……………………………………………………………….185
140. Cleaning the Heater Filter …………………………………………………………..187
141. Adjusting the Compressor Belt (3170 and 3170 Plus only) ………………188
142. Brakes ………………………………………………………………………………………….189
143. Checking the Foot Brake Fluid Level (Non-ABS Machines) ……………..189
144. Checking the Trailer Air Tank ………………………………………………………190
145. Checking the Foot Brake Fluid Level (ABS Machines) ……………………191
146. Checking the Trailer Air Tank ………………………………………………………192
147. Checking the Air Tank Warning Lights …………………………………………..192
148. Checking and Renewing Foot Brake Pads …………………………………….193
149. Checking the Park Brake Pads ……………………………………………………195
150. Electrical ……………………………………………………………………………………….196
151. Battery ……………………………………………………………………………………..196
152. Jump-starting the Engine ……………………………………………………………197
153. Checking the Beam Alignment …………………………………………………….200
154. Fuses ……………………………………………………………………………………….201
155. Engine ………………………………………………………………………………………….204
156. Changing the Air Filter Elements ………………………………………………….204
157. Checking the Oil Level ……………………………………………………………….206
158. Changing the Oil and Filter (3170 and 3170 Plus) ………………………….207
159. Changing the Oil and Filter (3200 and Plus, 3230 and Plus) ……………209
160. Checking the Coolant Level ……………………………………………………….. 211
161. Draining and Refilling the Coolant ………………………………………………..212
162. Cleaning the Radiator and Coolers ………………………………………………214
163. Fan Belt ……………………………………………………………………………………215
164. Fuel System …………………………………………………………………………………..217
165. Types of Fuel …………………………………………………………………………….217
166. Advice ………………………………………………………………………………………218
167. Filling the Tank ………………………………………………………………………….218
168. Draining the Fuel Pre-Filter (3200, 3200 Plus, 3230, 3230 Plus) ………219
169. Changing the Fuel Pre-Filter (3170 & 3170 Plus) …………………………..220
170. Changing the Fuel Pre-Filter Element (3200 and Plus, 3230 and Plus) …..
171. 221
172. Draining the Fuel Filter (3170 & 3170 Plus) …………………………………..222
173. Changing the Fuel Filter Element (3170 and 3170 Plus) …………………223
174. Changing the Fuel Filter Element (3200 and Plus, 3230 and Plus) …..224
175. Bleeding the Fuel System (3170 & 3170 Plus) ……………………………….225
176. Bleeding the Fuel System (3200, 3200 Plus, 3230, 3230 Plus) ………..227
177. Hydraulic System ……………………………………………………………………………228
178. Checking the Fluid Level …………………………………………………………….228
179. Changing the Filter Element ………………………………………………………..229
180. Changing the Hydraulic Fluid and Cleaning the Suction Strainers …….230
181. Coupling Drains …………………………………………………………………………231
182. Transmission …………………………………………………………………………………232
183. Checking the Gearbox Oil Level …………………………………………………..232
184. Changing the Gearbox Oil and Suction Strainer …………………………….233
185. Changing the Transmission Oil Filter (3170 and Plus, 3200 and Plus) 235
186. Changing the Transmission Oil Filter (3230 and 3230 Plus) …………….236
187. Front PTO Transfer Gearbox (Optional) ………………………………………..237
188. Front Axle …………………………………………………………………………………238
189. Rear Axle ………………………………………………………………………………….240
190. Tyres and Wheels …………………………………………………………………………..242
191. General …………………………………………………………………………………….242
192. Tyre Inflation ……………………………………………………………………………..242
193. Checking Wheel Nut Torques ………………………………………………………243
194. Adjustable Track Width ……………………………………………………………….244
195. Lock Stops ………………………………………………………………………………..245
196. Checking and Adjusting the Front Wheel Alignment ……………………….246
197. Fender Adjustment …………………………………………………………………….247
198. Windscreen Washer ……………………………………………………………………….248
199. Checking Fluid Level ………………………………………………………………….248
200. Automatic Trailer Coupling (Optional) ……………………………………………….249
201. Checking for Wear ……………………………………………………………………..249
202. Specification
203. Static Dimensions …………………………………………………………………………..250
204. Dimensions ……………………………………………………………………………….250
205. Weights and Loads …………………………………………………………………………251
206. Unladen Weights ……………………………………………………………………….251
207. Load Capacities …………………………………………………………………………251
208. Laden Weights …………………………………………………………………………..252
209. Tyres …………………………………………………………………………………………….253
210. Pressures, Speeds and Loads …………………………………………………….253
211. Maximum Travel Speeds in all Gear Ratios ……………………………………….257
212. General Information ……………………………………………………………………257
213. 3170-3170 Plus, 80 kph on 495-70 R24 Tyres ……………………………….258
214. 3200-3200 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……258
215. 3200-3200 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……260
216. 3200-3200 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……261
217. 3200-3200 Plus, 80 kph, on 495-70 R24 Tyres ………………………………262
218. 3230-3230 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……263
219. 3230-3230 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……264
220. 3230-3230 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……265
221. 3230-3230 Plus, 80 kph, on 495-70 R24 Tyres ………………………………266
222. Warranty
223. Machine Service Record Sheet ………………………………………………………..268
224. Registration Information ………………………………………………………………….270

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