JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180

JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180 - Image 2

JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180 - Image 3

JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180 - Image 4

JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180 - Image 5

jcb 406 wheeled loading shovel operator manual 9811 0180 2

jcb 406 wheeled loading shovel operator manual 9811 0180 3

JCB 406 Wheeled Loading Shovel Operator Manual 9811-0180

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0180
Number of Pages: 127
Size: 7.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 406 Wheeled Loading Shovel

1. Safety Notices
2. Important Information ………………………………………………………………………… v
3. The Operator Manual ……………………………………………………………………. v
4. Safety Warnings …………………………………………………………………………… v
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Wheeled Loader ………………………………………………………………2
15. Safety Check List ……………………………………………………………………………….3
16. Safety – Yours and Others ………………………………………………………………3
17. General Safety ……………………………………………………………………………..3
18. Operating Safety …………………………………………………………………………..4
19. Maintenance Safety ……………………………………………………………………….7
20. Safety Decals …………………………………………………………………………….. 11
21. Identifying Your Machine …………………………………………………………………..12
22. Data Plate …………………………………………………………………………………..12
23. Typical Vehicle Identification Number (VIN) …………………………………….12
24. Typical Engine Identification Number ……………………………………………..12
25. Machine Security ……………………………………………………………………………..13
26. JCB Plantguard …………………………………………………………………………..13
27. Operation
28. Introduction ……………………………………………………………………………………..15
29. Before Entering the Cab ……………………………………………………………………16
30. Entering and Leaving the Cab ……………………………………………………………17
31. Doors and Windows …………………………………………………………………………18
32. Opening and Closing the Door ………………………………………………………18
33. Opening and Closing the Window ………………………………………………….19
34. Emergency Exit …………………………………………………………………………..19
35. Seat Controls …………………………………………………………………………………..20
36. Introduction …………………………………………………………………………………20
37. Operators Seat – Standard ……………………………………………………………20
38. Seat Belts ……………………………………………………………………………………….21
39. Inertia Reel Seat Belt …………………………………………………………………..21
40. Cab Layout ……………………………………………………………………………………..22
41. Drive Controls, Switches and Instruments ……………………………………………23
42. Drive Controls ……………………………………………………………………………..23
43. Brake System Characteristics ……………………………………………………….25
44. Switches …………………………………………………………………………………….26
45. Instruments …………………………………………………………………………………29
46. Air Conditioning and Heater Controls ……………………………………………..33
47. Operating Levers ……………………………………………………………………………..34
48. Loader Controls …………………………………………………………………………..34
49. Auxiliary Controls ………………………………………………………………………..34
50. Safety Equipment …………………………………………………………………………….35
51. Loader Controls Lock (if fitted) ………………………………………………………35
52. Articulation Lock ………………………………………………………………………….35
53. Loader Arm Safety strut ……………………………………………………………….37
54. Warning Beacon ………………………………………………………………………….38
55. Fire Extinguisher (if fitted) …………………………………………………………….38
56. Before Starting The Engine ……………………………………………………………….39
57. Starting The Engine ………………………………………………………………………….41
58. Preparing The Machine For Travel ……………………………………………………..42
59. Road Travel Position ……………………………………………………………………42
60. Site Travelling Position …………………………………………………………………42
61. Smooth Ride System (if fitted) ……………………………………………………….42
62. Testing the Parking Brake ………………………………………………………………….43
63. Getting The Machine Moving ……………………………………………………………..44
64. Operating Practices ……………………………………………………………………..44
65. Stopping And Parking The Machine ……………………………………………………45
66. Working With The Machine ……………………………………………………………….46
67. Using The Attachments And Site Safety …………………………………………46
68. Operating In Low And High Temperatures …………………………………………..48
69. Low Temperatures ……………………………………………………………………….48
70. High Temperatures ………………………………………………………………………48
71. Moving A Disabled Machine ………………………………………………………………49
72. Transporting The Machine …………………………………………………………………50
73. Transportation Safety …………………………………………………………………..51
74. Lifting the Machine ………………………………………………………………………51
75. Storage …………………………………………………………………………………………..52
76. Storage Sites ………………………………………………………………………………52
77. Putting into Storage ……………………………………………………………………..52
78. During Storage ……………………………………………………………………………52
79. Taking Out of Storage …………………………………………………………………..52
80. Routine Maintenance
81. Service Requirements ………………………………………………………………………53
82. Introduction …………………………………………………………………………………53
83. Owner-Operator Support ………………………………………………………………53
84. Service-Maintenance Agreements …………………………………………………53
85. Initial Service and Inspection (100 Hours) ……………………………………….53
86. Lifting Regulations – Inspections and Tests ……………………………………..54
87. Obtaining Replacement Parts ………………………………………………………..54
88. Service Schedules ……………………………………………………………………………55
89. Introduction …………………………………………………………………………………55
90. How to Use the Service Schedules ………………………………………………..55
91. Pre-start Cold Checks, Service Points and Fluid Levels ……………………56
92. Lubricants and Capacities …………………………………………………………………59
93. Cleaning the Machine ……………………………………………………………………….60
94. Checking for Damage ……………………………………………………………………….61
95. Seat Belt …………………………………………………………………………………………62
96. Checking the Seat Belt Condition and Security ………………………………..62
97. Checking the ROPS-FOPS Structure ………………………………………………….63
98. Fire Extinguisher (if fitted) ………………………………………………………………….64
99. Checking the Fire Extinguisher ……………………………………………………..64
100. Greasing …………………………………………………………………………………………65
101. Loader Arms ……………………………………………………………………………….66
102. Articulation Joint ………………………………………………………………………….67
103. Propshaft Joints …………………………………………………………………………..67
104. Steering Joints …………………………………………………………………………….68
105. Access Panels …………………………………………………………………………………69
106. Engine Cover ………………………………………………………………………………69
107. Heating and Ventilation …………………………………………………………………….70
108. Cleaning the Cab Heater Filter ………………………………………………………70
109. Electrical System ……………………………………………………………………………..71
110. Battery ……………………………………………………………………………………….71
111. Jump Starting the Engine ……………………………………………………………..73
112. Fuses and Relays ………………………………………………………………………..74
113. Engine ……………………………………………………………………………………………77
114. Checking the Oil Level …………………………………………………………………77
115. Changing the Oil and Filter ……………………………………………………………78
116. Changing the Engine Air Filter Elements ………………………………………..79
117. Engine Cooling ……………………………………………………………………………80
118. Alternator Drive Belt …………………………………………………………………….82
119. Fuel System …………………………………………………………………………………….83
120. Types of Fuel ………………………………………………………………………………83
121. Changing the Fuel Filter ……………………………………………………………….85
122. Draining the Sedimenter Bowl ……………………………………………………….86
123. Cleaning the Sedimenter Bowl ………………………………………………………86
124. Bleeding the Fuel System …………………………………………………………….87
125. Hydraulic System ……………………………………………………………………………..88
126. Checking the Fluid Level ………………………………………………………………88
127. Changing the Filter Element ………………………………………………………….89
128. Refilling the Hydraulic System ……………………………………………………….90
129. Replacing the `Tank' Suction Strainer Filter ……………………………………..91
130. Replacing the Filter-head Suction Strainer Filter ………………………………93
131. Transmission …………………………………………………………………………………..94
132. Transmission Drop-box ………………………………………………………………..94
133. Front and Rear Axles …………………………………………………………………..96
134. Tyres and Wheels …………………………………………………………………………….99
135. Tyre Inflation ……………………………………………………………………………….99
136. Checking the Wheel Nut Torques …………………………………………………..99
137. Front Window Washer …………………………………………………………………….100
138. Filling the Reservoir ……………………………………………………………………100
139. Optional Attachments
140. Introduction ……………………………………………………………………………………101
141. Quickhitch Attachments …………………………………………………………………..102
142. Quick Release Couplings ………………………………………………………………..103
143. Connecting and Disconnecting …………………………………………………….103
144. Venting the Service Hose Line …………………………………………………………105
145. Quickhitch Control ………………………………………………………………………….106
146. Engaging the Attachments ………………………………………………………….106
147. Disengaging the Attachments ………………………………………………………106
148. Specifications
149. Lifting (Craning) Regulations and Safe Working Loads ………………………..109
150. Lifting Regulations ……………………………………………………………………..109
151. Safe Working Loads …………………………………………………………………..109
152. Loader Unit ……………………………………………………………………………….109
153. Working Capacity ………………………………………………………………………….. 110
154. Static Dimensions ………………………………………………………………………….. 111
155. Noise Data ……………………………………………………………………………………. 112
156. Vibration Data ……………………………………………………………………………….. 113
157. Introduction ………………………………………………………………………………. 113
158. 406 …………………………………………………………………………………………. 114
159. Wheels and Tyres ………………………………………………………………………….. 115
160. Tyre Sizes and Pressures ………………………………………………………….. 115
161. Warranty Information
162. Machine Service Record Sheet ……………………………………………………….. 117
163. Registration Information …………………………………………………………………. 119

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