JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850

JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850 - Image 2

JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850 - Image 3

JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850 - Image 4

JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850 - Image 5

jcb 411ht 413s 417ht loader operator manual 9831 1850 2

jcb 411ht 413s 417ht loader operator manual 9831 1850 3

JCB 411HT, 413S, 417HT Loader Operator Manual 9831-1850

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1850
Number of Pages: 248
Size: 24.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 411HT, 413S, 417HT Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 8
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 13
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 16
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 17
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
39. Cab Interior Light ……………………………………………………………………………………………………………….. 18
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 20
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 30
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 32
56. Windows
57. Side Window ……………………………………………………………………………………………………………………… 33
58. Battery Isolator
59. General ……………………………………………………………………………………………………………………………… 34
60. Before Starting the Engine
61. General ……………………………………………………………………………………………………………………………… 35
62. Operator Seat
63. General ……………………………………………………………………………………………………………………………… 37
64. Armrest ……………………………………………………………………………………………………………………………… 40
65. Seat Belt
66. General ……………………………………………………………………………………………………………………………… 42
67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 42
68. Mirrors
69. General ……………………………………………………………………………………………………………………………… 44
70. Visual Aids
71. Exterior View System ………………………………………………………………………………………………………….. 48
72. Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 51
74. Stopping and Parking
75. General ……………………………………………………………………………………………………………………………… 52
76. Preparing for Travel
77. General ……………………………………………………………………………………………………………………………… 54
78. Preparing for Road Travel …………………………………………………………………………………………………… 54
79. Preparing for Worksite Travel ………………………………………………………………………………………………. 55
80. Smooth Ride System (SRS) ………………………………………………………………………………………………… 56
81. Beacon ……………………………………………………………………………………………………………………………… 57
82. Safety Equipment
83. Articulation Lock …………………………………………………………………………………………………………………. 58
84. Control Lock ………………………………………………………………………………………………………………………. 59
85. Drive Controls
86. General ……………………………………………………………………………………………………………………………… 60
87. Steering Wheel ………………………………………………………………………………………………………………….. 65
88. Steering Column ………………………………………………………………………………………………………………… 65
89. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
90. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 66
91. Service Brake Pedal …………………………………………………………………………………………………………… 67
92. Park Brake ………………………………………………………………………………………………………………………… 67
93. Transmission Kickdown Switch …………………………………………………………………………………………….. 68
94. Instruments
95. Instrument Panel ………………………………………………………………………………………………………………… 70
96. Getting the Machine Moving
97. General ……………………………………………………………………………………………………………………………… 78
98. Slopes
99. General ……………………………………………………………………………………………………………………………… 79
100. Driving on Slopes ………………………………………………………………………………………………………………. 79
101. Working on Slopes …………………………………………………………………………………………………………….. 80
102. Driving the Machine
103. Towing Other Equipment …………………………………………………………………………………………………….. 81
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 82
106. Control Layouts ………………………………………………………………………………………………………………….. 82
107. Lift Arm Controls ………………………………………………………………………………………………………………… 82
108. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 83
109. Lifting and Loading
110. General ……………………………………………………………………………………………………………………………… 86
111. Working with the Lift Arm
112. General ……………………………………………………………………………………………………………………………… 87
113. Filling the Shovel ……………………………………………………………………………………………………………….. 88
114. Loading a Truck …………………………………………………………………………………………………………………. 88
115. Adjusting the Lift Arm …………………………………………………………………………………………………………. 89
116. Heating, Ventilating and Air-Conditioning (HVAC)
117. General ……………………………………………………………………………………………………………………………… 92
118. Air-Conditioning Controls …………………………………………………………………………………………………….. 92
119. Power Sockets
120. Auxiliary Power Socket ……………………………………………………………………………………………………….. 94
121. Fire Extinguisher
122. General ……………………………………………………………………………………………………………………………… 95
123. Moving a Disabled Machine
124. General ……………………………………………………………………………………………………………………………… 96
125. Getting the Machine Unstuck ………………………………………………………………………………………………. 96
126. Jump-Starting the Engine ……………………………………………………………………………………………………. 96
127. Retrieval ……………………………………………………………………………………………………………………………. 97
128. Loader Arm (Emergency Operation) …………………………………………………………………………………… 100
129. Lifting the Machine
130. General ……………………………………………………………………………………………………………………………. 101
131. Transporting the Machine
132. General ……………………………………………………………………………………………………………………………. 103
133. Operating Environment
134. General ……………………………………………………………………………………………………………………………. 105
135. Operating in Low Temperatures …………………………………………………………………………………………. 105
136. Operating in High Temperatures …………………………………………………………………………………………. 106
137. Cab Filters ……………………………………………………………………………………………………………………….. 106
138. Refuelling
139. General ……………………………………………………………………………………………………………………………. 107
140. Low Fuel Levels ……………………………………………………………………………………………………………….. 107
141. Filling the Tank …………………………………………………………………………………………………………………. 107
142. Attachments
143. Working with Attachments
144. Introduction ………………………………………………………………………………………………………………………. 109
145. Attachments for your Machine ……………………………………………………………………………………………. 109
146. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 110
147. Quickhitch
148. General ……………………………………………………………………………………………………………………………. 114
149. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 114
150. Tow Hitches
151. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 119
152. Work Platforms
153. General ……………………………………………………………………………………………………………………………. 125
154. Preservation and Storage
155. Cleaning
156. General ……………………………………………………………………………………………………………………………. 127
157. Preparation ………………………………………………………………………………………………………………………. 128
158. Checking For Damage
159. General ……………………………………………………………………………………………………………………………. 129
160. Storage
161. General ……………………………………………………………………………………………………………………………. 130
162. Put into Storage ……………………………………………………………………………………………………………….. 130
163. During Storage …………………………………………………………………………………………………………………. 130
164. Take out of Storage ………………………………………………………………………………………………………….. 131
165. Security
166. General ……………………………………………………………………………………………………………………………. 132
167. JCB Plantguard ………………………………………………………………………………………………………………… 132
168. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 132
169. LiveLink …………………………………………………………………………………………………………………………… 132
170. Maintenance
171. Introduction
172. General ……………………………………………………………………………………………………………………………. 133
173. Owner-Operator Support ……………………………………………………………………………………………………. 133
174. Service-Maintenance Agreements ………………………………………………………………………………………. 134
175. Initial Service and Inspection ……………………………………………………………………………………………… 134
176. Obtaining Spare Parts ………………………………………………………………………………………………………. 134
177. Maintenance Safety
178. General ……………………………………………………………………………………………………………………………. 135
179. Fluids and Lubricants ……………………………………………………………………………………………………….. 136
180. Maintenance Schedules
181. General ……………………………………………………………………………………………………………………………. 140
182. How to Use the Maintenance Schedules …………………………………………………………………………….. 140
183. Maintenance Intervals ……………………………………………………………………………………………………….. 140
184. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 141
185. Functional Tests and Final Inspection …………………………………………………………………………………. 143
186. Maintenance Positions
187. General ……………………………………………………………………………………………………………………………. 145
188. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 145
189. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 146
190. Service Points
191. General ……………………………………………………………………………………………………………………………. 148
192. Access Apertures
193. General ……………………………………………………………………………………………………………………………. 150
194. Battery Cover …………………………………………………………………………………………………………………… 150
195. Engine Compartment Cover ………………………………………………………………………………………………. 150
196. Cab Heater Door ……………………………………………………………………………………………………………… 151
197. Tools
198. General ……………………………………………………………………………………………………………………………. 153
199. Toolbox ……………………………………………………………………………………………………………………………. 153
200. Lubrication
201. General ……………………………………………………………………………………………………………………………. 154
202. Preparation ………………………………………………………………………………………………………………………. 154
203. Automatic Greasing System ………………………………………………………………………………………………. 154
204. Attachments
205. General …………………………………………………………………………………………………………………………… 156
206. Body and Framework
207. General …………………………………………………………………………………………………………………………… 157
208. Lift Arm
209. General …………………………………………………………………………………………………………………………… 158
210. Operator Station
211. General …………………………………………………………………………………………………………………………… 159
212. Operator Protective Structure …………………………………………………………………………………………….. 159
213. Seat ………………………………………………………………………………………………………………………………… 159
214. Seat Belt …………………………………………………………………………………………………………………………. 159
215. Controls …………………………………………………………………………………………………………………………… 160
216. Heating, Ventilating and Air-Conditioning (HVAC)
217. Air-Conditioning ……………………………………………………………………………………………………………….. 161
218. Heater …………………………………………………………………………………………………………………………….. 161
219. Engine
220. General …………………………………………………………………………………………………………………………… 163
221. Oil …………………………………………………………………………………………………………………………………… 163
222. Drive Belt ………………………………………………………………………………………………………………………… 165
223. Crankcase Ventilation ……………………………………………………………………………………………………….. 166
224. Exhaust …………………………………………………………………………………………………………………………… 166
225. Emissions Control System ………………………………………………………………………………………………… 166
226. Air Filter
227. General …………………………………………………………………………………………………………………………… 171
228. Outer Element …………………………………………………………………………………………………………………. 171
229. Pre-Cleaner ……………………………………………………………………………………………………………………… 173
230. Fuel System
231. General …………………………………………………………………………………………………………………………… 174
232. Fuel Filter ………………………………………………………………………………………………………………………… 174
233. Water Separator ………………………………………………………………………………………………………………. 174
234. Cooling System
235. General …………………………………………………………………………………………………………………………… 176
236. Coolant ……………………………………………………………………………………………………………………………. 176
237. Cooling Pack …………………………………………………………………………………………………………………… 176
238. Brakes
239. General ……………………………………………………………………………………………………………………………. 178
240. Service Brake ………………………………………………………………………………………………………………….. 178
241. Gearbox
242. Oil …………………………………………………………………………………………………………………………………… 179
243. Steering System
244. General …………………………………………………………………………………………………………………………… 180
245. Driveshafts
246. General …………………………………………………………………………………………………………………………… 181
247. Wheels
248. General …………………………………………………………………………………………………………………………… 182
249. Tyres
250. General …………………………………………………………………………………………………………………………… 184
251. Hydraulic System
252. General …………………………………………………………………………………………………………………………… 186
253. Services ………………………………………………………………………………………………………………………….. 187
254. Oil …………………………………………………………………………………………………………………………………… 187
255. Cylinders – Rams ……………………………………………………………………………………………………………… 188
256. Hose Burst Check Valves ………………………………………………………………………………………………….. 188
257. Electrical System
258. General …………………………………………………………………………………………………………………………… 189
259. Battery …………………………………………………………………………………………………………………………….. 189
260. Battery Isolator ………………………………………………………………………………………………………………… 191
261. Fuses ……………………………………………………………………………………………………………………………… 191
262. Relays …………………………………………………………………………………………………………………………….. 193
263. Window Washer ……………………………………………………………………………………………………………….. 194
264. Miscellaneous
265. Fire Extinguisher

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