JCB 4CX, 5CX Wastemaster Eco Operator Manual 9831-8300

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JCB 4CX, 5CX Wastemaster Eco Operator Manual 9831-8300

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-8300
Number of Pages: 374
Size: 37.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 4CX, 5CX Wastemaster Eco

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle(s) ………………………………………………………………………………………………………………………………. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 14
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 16
34. Safety Label Identification ……………………………………………………………………………………………………. 17
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 22
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 24
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
40. Cab Interior Light ……………………………………………………………………………………………………………….. 25
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 26
43. Road Lights ……………………………………………………………………………………………………………………….. 26
44. Rear Fog Lights …………………………………………………………………………………………………………………. 26
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 26
46. Front Work Lights ………………………………………………………………………………………………………………. 27
47. Rear Work Lights ……………………………………………………………………………………………………………….. 27
48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 27
49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 27
50. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 27
51. Beacon ……………………………………………………………………………………………………………………………… 27
52. Air-Conditioning ………………………………………………………………………………………………………………….. 27
53. Window Heater ………………………………………………………………………………………………………………….. 28
54. Lifting Warning System ……………………………………………………………………………………………………….. 28
55. Loader Quickhitch ………………………………………………………………………………………………………………. 28
56. High Exhaust System Temperature (HEST) …………………………………………………………………………… 28
57. Kingpost Clamp ………………………………………………………………………………………………………………….. 28
58. Rear Window Wiper ……………………………………………………………………………………………………………. 28
59. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 29
60. Hydraulic Flow Control ……………………………………………………………………………………………………….. 29
61. Return To Dig Enable …………………………………………………………………………………………………………. 29
62. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 29
63. Hammer …………………………………………………………………………………………………………………………….. 29
64. Auto Drive …………………………………………………………………………………………………………………………. 29
65. Drinks Machine ………………………………………………………………………………………………………………….. 30
66. Excavator-Loader Control Selector ……………………………………………………………………………………….. 30
67. Operation
68. Introduction
69. General ……………………………………………………………………………………………………………………………… 31
70. Operating Safety
71. General ……………………………………………………………………………………………………………………………… 32
72. Worksite Safety ………………………………………………………………………………………………………………….. 34
73. Risk Assessment ……………………………………………………………………………………………………………….. 35
74. Walk-Around Inspection
75. General ……………………………………………………………………………………………………………………………… 37
76. Entering and Leaving the Operator Station
77. General ……………………………………………………………………………………………………………………………… 38
78. Emergency Exit ………………………………………………………………………………………………………………….. 38
79. Doors
80. Operator Door ……………………………………………………………………………………………………………………. 41
81. Windows
82. Side Window ……………………………………………………………………………………………………………………… 42
83. Rear Window …………………………………………………………………………………………………………………….. 42
84. Battery Isolator
85. General ……………………………………………………………………………………………………………………………… 44
86. Before Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 45
88. Operator Seat
89. General ……………………………………………………………………………………………………………………………… 47
90. Suspension Seat ………………………………………………………………………………………………………………… 47
91. Seat Belt
92. General ……………………………………………………………………………………………………………………………… 51
93. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 51
94. Mirrors
95. General ……………………………………………………………………………………………………………………………… 53
96. Starting the Engine
97. General ……………………………………………………………………………………………………………………………… 54
98. Warming Up ………………………………………………………………………………………………………………………. 55
99. Immobiliser ………………………………………………………………………………………………………………………… 55
100. Stopping and Parking
101. General ……………………………………………………………………………………………………………………………… 59
102. Preparing for Travel
103. General ……………………………………………………………………………………………………………………………… 61
104. Preparing for Road Travel …………………………………………………………………………………………………… 62
105. Preparing for Worksite Travel ………………………………………………………………………………………………. 65
106. Skiphook ……………………………………………………………………………………………………………………………. 66
107. Beacon ……………………………………………………………………………………………………………………………… 67
108. Safety Equipment
109. Boom Lock ………………………………………………………………………………………………………………………… 69
110. Slew Lock …………………………………………………………………………………………………………………………. 70
111. Drive Controls
112. Steering Wheel ………………………………………………………………………………………………………………….. 72
113. Steering Column ………………………………………………………………………………………………………………… 72
114. Accelerator Pedal ……………………………………………………………………………………………………………….. 72
115. Hand Throttle Control …………………………………………………………………………………………………………. 73
116. Service Brake Pedal …………………………………………………………………………………………………………… 74
117. Park Brake ………………………………………………………………………………………………………………………… 74
118. Transmission Drive Lever ……………………………………………………………………………………………………. 74
119. Gear Lever ………………………………………………………………………………………………………………………… 77
120. Transmission Kickdown Switch …………………………………………………………………………………………….. 77
121. Transmission Dump Switch …………………………………………………………………………………………………. 78
122. Steer Mode Control ……………………………………………………………………………………………………………. 78
123. Transmission Mode …………………………………………………………………………………………………………….. 80
124. Instruments
125. Instrument Panel ………………………………………………………………………………………………………………… 82
126. Speedometer ……………………………………………………………………………………………………………………… 95
127. Getting the Machine Moving
128. General ……………………………………………………………………………………………………………………………… 96
129. Slopes
130. General ……………………………………………………………………………………………………………………………… 98
131. Driving on Slopes ………………………………………………………………………………………………………………. 98
132. Driving the Machine
133. Steer Modes ………………………………………………………………………………………………………………………. 99
134. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 99
135. TorqueLock ………………………………………………………………………………………………………………………… 99
136. Operating Levers-Pedals
137. General ……………………………………………………………………………………………………………………………. 101
138. Control Layouts ………………………………………………………………………………………………………………… 101
139. Loader Controls ……………………………………………………………………………………………………………….. 101
140. Excavator End Controls …………………………………………………………………………………………………….. 105
141. Stabiliser Controls …………………………………………………………………………………………………………….. 109
142. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 111
143. Lifting and Loading
144. General ……………………………………………………………………………………………………………………………. 114
145. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 114
146. Load Charts …………………………………………………………………………………………………………………….. 115
147. Lifting Warning System ……………………………………………………………………………………………………… 119
148. Working with the Loader
149. General ……………………………………………………………………………………………………………………………. 121
150. Filling the Shovel ……………………………………………………………………………………………………………… 122
151. Loading a Truck ……………………………………………………………………………………………………………….. 123
152. Working with the Excavator End
153. General ……………………………………………………………………………………………………………………………. 124
154. Preparing to Use the Excavator End …………………………………………………………………………………… 124
155. Lifting With the Excavator End …………………………………………………………………………………………… 125
156. Digging ……………………………………………………………………………………………………………………………. 126
157. Changing the Bucket Linkage ……………………………………………………………………………………………. 127
158. Extending Dipper ……………………………………………………………………………………………………………… 130
159. Compaction ……………………………………………………………………………………………………………………… 131
160. Dipper Auxiliary ………………………………………………………………………………………………………………… 134
161. Working with the Skiphook
162. General ……………………………………………………………………………………………………………………………. 137
163. Working with the Wastemaster Shovel
164. General ……………………………………………………………………………………………………………………………. 139
165. Heating, Ventilating and Air-Conditioning (HVAC)
166. Air-Conditioning Controls …………………………………………………………………………………………………… 141
167. Cab Heater Controls …………………………………………………………………………………………………………. 142
168. Face Level Fan ………………………………………………………………………………………………………………… 142
169. Extreme Cold Climate Heater
170. General ……………………………………………………………………………………………………………………………. 143
171. Power Sockets
172. Auxiliary Power Socket ……………………………………………………………………………………………………… 150
173. Radio
174. General ……………………………………………………………………………………………………………………………. 151
175. Cab Options
176. Drinks Machine ………………………………………………………………………………………………………………… 152
177. Fire Extinguisher
178. General ……………………………………………………………………………………………………………………………. 153
179. Moving a Disabled Machine
180. Getting the Machine Unstuck …………………………………………………………………………………………….. 154
181. Jump-Starting the Engine ………………………………………………………………………………………………….. 154
182. Retrieval ………………………………………………………………………………………………………………………….. 155
183. Loader Arm (Emergency Operation) …………………………………………………………………………………… 157
184. Excavator End (Emergency Operation) ……………………………………………………………………………….. 158
185. Lifting the Machine
186. General ……………………………………………………………………………………………………………………………. 160
187. Transporting the Machine
188. General ……………………………………………………………………………………………………………………………. 164
189. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 164
190. Operating Environment
191. General ……………………………………………………………………………………………………………………………. 166
192. Operating in Low Temperatures …………………………………………………………………………………………. 166
193. Operating in High Temperatures …………………………………………………………………………………………. 166
194. Refuelling
195. General ……………………………………………………………………………………………………………………………. 168
196. Low Fuel Levels ……………………………………………………………………………………………………………….. 168
197. Filling the Tank …………………………………………………………………………………………………………………. 168
198. Attachments
199. Working with Attachments
200. Introduction ………………………………………………………………………………………………………………………. 171
201. Attachments for your Machine ……………………………………………………………………………………………. 171
202. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 172
203. Direct-Mounted Attachments
204. General ……………………………………………………………………………………………………………………………. 176
205. Tool Carrier
206. General ……………………………………………………………………………………………………………………………. 177
207. Quickhitch
208. General ……………………………………………………………………………………………………………………………. 180
209. Loader Quickhitch …………………………………………………………………………………………………………….. 180
210. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 182
211. Excavator End Quickhitch ………………………………………………………………………………………………….. 183
212. Auxiliary Circuits
213. General ……………………………………………………………………………………………………………………………. 196
214. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 196
215. Bi-directional Circuits ………………………………………………………………………………………………………… 197
216. Shovels
217. Shovel Forks ……………………………………………………………………………………………………………………. 202
218. Street Pads ……………………………………………………………………………………………………………………… 204
219. Side-Shift Carriage
220. General ……………………………………………………………………………………………………………………………. 205
221. Hose Reel
222. General ……………………………………………………………………………………………………………………………. 207
223. Work Platforms
224. General ……………………………………………………………………………………………………………………………. 209
225. Hydraulic Thumb
226. General ……………………………………………………………………………………………………………………………. 210
227. Hammer
228. General ……………………………………………………………………………………………………………………………. 211
229. Preservation and Storage
230. Cleaning
231. General ……………………………………………………………………………………………………………………………. 215
232. Preparation ………………………………………………………………………………………………………………………. 216
233. Checking For Damage
234. General ……………………………………………………………………………………………………………………………. 217
235. Storage
236. General ……………………………………………………………………………………………………………………………. 218
237. Put into Storage ……………………………………………………………………………………………………………….. 218
238. During Storage …………………………………………………………………………………………………………………. 219
239. Take out of Storage ………………………………………………………………………………………………………….. 219
240. Security
241. General ……………………………………………………………………………………………………………………………. 220
242. JCB Plantguard ………………………………………………………………………………………………………………… 220
243. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 220
244. LiveLink …………………………………………………………………………………………………………………………… 220
245. Maintenance
246. Introduction
247. General ……………………………………………………………………………………………………………………………. 221
248. Owner-Operator Support ……………………………………………………………………………………………………. 221
249. Service-Maintenance Agreements ………………………………………………………………………………………. 222
250. Initial Service and Inspection ……………………………………………………………………………………………… 222
251. Obtaining Spare Parts ………………………………………………………………………………………………………. 222
252. Maintenance Safety
253. General ……………………………………………………………………………………………………………………………. 223
254. Fluids and Lubricants ……………………………………………………………………………………………………….. 224
255. Maintenance Schedules
256. General ………………………………………………………………………………………………………………………..

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