JCB 525-60 Compact Loadall Operator Manual 9821-9100

JCB 525-60 Compact Loadall Operator Manual 9821-9100 - Image 2

JCB 525-60 Compact Loadall Operator Manual 9821-9100 - Image 3

JCB 525-60 Compact Loadall Operator Manual 9821-9100 - Image 4

JCB 525-60 Compact Loadall Operator Manual 9821-9100 - Image 5

jcb 525 60 compact loadall operator manual 9821 9100 2

jcb 525 60 compact loadall operator manual 9821 9100 3

JCB 525-60 Compact Loadall Operator Manual 9821-9100

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9100
Number of Pages: 286
Size: 30.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 525-60 Compact Loadall

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Axle ………………………………………………………………………………………………………………………………….. 12
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 13
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 15
34. Safety Label Identification ……………………………………………………………………………………………………. 16
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 18
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 20
39. Road Lights ……………………………………………………………………………………………………………………….. 20
40. Rear Fog Lights …………………………………………………………………………………………………………………. 20
41. Hazard Warning Lights ……………………………………………………………………………………………………….. 20
42. Work Lights ……………………………………………………………………………………………………………………….. 21
43. Boom Work Light ……………………………………………………………………………………………………………….. 21
44. Information ………………………………………………………………………………………………………………………… 21
45. Tilt Lock …………………………………………………………………………………………………………………………….. 21
46. Smooth Ride System (SRS) ………………………………………………………………………………………………… 21
47. Beacon ……………………………………………………………………………………………………………………………… 21
48. Heater ……………………………………………………………………………………………………………………………….. 21
49. Air-Conditioning ………………………………………………………………………………………………………………….. 22
50. Window Heater ………………………………………………………………………………………………………………….. 22
51. Controls Isolation ……………………………………………………………………………………………………………….. 22
52. Hydraulic Function ……………………………………………………………………………………………………………… 22
53. Hydraulic Mode ………………………………………………………………………………………………………………….. 22
54. Hydraulic Venting ……………………………………………………………………………………………………………….. 22
55. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 23
56. Reverse Fan ……………………………………………………………………………………………………………………… 23
57. Rear Window Wiper ……………………………………………………………………………………………………………. 23
58. Roof Window Wiper ……………………………………………………………………………………………………………. 23
59. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 23
60. Constant Flow ……………………………………………………………………………………………………………………. 23
61. Two Speed Range ……………………………………………………………………………………………………………… 24
62. Interior Switches
63. Ignition Switch ……………………………………………………………………………………………………………………. 25
64. Multi-Purpose Switch ………………………………………………………………………………………………………….. 25
65. Cab Interior Light ……………………………………………………………………………………………………………….. 26
66. Operation
67. Introduction
68. General ……………………………………………………………………………………………………………………………… 29
69. Operating Safety
70. General ……………………………………………………………………………………………………………………………… 30
71. Worksite Safety ………………………………………………………………………………………………………………….. 32
72. Risk Assessment ……………………………………………………………………………………………………………….. 33
73. Walk-Around Inspection
74. General ……………………………………………………………………………………………………………………………… 35
75. Entering and Leaving the Operator Station
76. General ……………………………………………………………………………………………………………………………… 36
77. Emergency Exit ………………………………………………………………………………………………………………….. 36
78. Doors
79. Operator Door ……………………………………………………………………………………………………………………. 38
80. Windows
81. Rear Window …………………………………………………………………………………………………………………….. 40
82. Before Starting the Engine
83. General ……………………………………………………………………………………………………………………………… 41
84. Operator Seat
85. General ……………………………………………………………………………………………………………………………… 42
86. Suspension Seat ………………………………………………………………………………………………………………… 42
87. Heated Seat Controls …………………………………………………………………………………………………………. 44
88. Seat Belt
89. General ……………………………………………………………………………………………………………………………… 45
90. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 45
91. Static Seat Belt ………………………………………………………………………………………………………………….. 46
92. Mirrors
93. General ……………………………………………………………………………………………………………………………… 48
94. Starting the Engine
95. General ……………………………………………………………………………………………………………………………… 49
96. Immobiliser ………………………………………………………………………………………………………………………… 51
97. Stopping and Parking
98. General ……………………………………………………………………………………………………………………………… 55
99. Preparing for Travel
100. General ……………………………………………………………………………………………………………………………… 56
101. Preparing for Road Travel …………………………………………………………………………………………………… 56
102. Preparing for Worksite Travel ………………………………………………………………………………………………. 58
103. Smooth Ride System (SRS) ………………………………………………………………………………………………… 58
104. Beacon ……………………………………………………………………………………………………………………………… 59
105. Safety Equipment
106. Control Lock ………………………………………………………………………………………………………………………. 61
107. Drive Controls
108. Steering Wheel ………………………………………………………………………………………………………………….. 62
109. Steering Column ………………………………………………………………………………………………………………… 62
110. Accelerator Pedal ……………………………………………………………………………………………………………….. 62
111. Hand Throttle Control …………………………………………………………………………………………………………. 62
112. Travel Speed Selector ………………………………………………………………………………………………………… 63
113. Service Brake Pedal …………………………………………………………………………………………………………… 64
114. Inching Pedal …………………………………………………………………………………………………………………….. 64
115. Park Brake ………………………………………………………………………………………………………………………… 65
116. Transmission Drive Lever ……………………………………………………………………………………………………. 65
117. Steer Mode Control ……………………………………………………………………………………………………………. 67
118. Instruments
119. Instrument Panel ………………………………………………………………………………………………………………… 69
120. Getting the Machine Moving
121. General ……………………………………………………………………………………………………………………………… 85
122. Driving the Machine
123. Steer Modes ………………………………………………………………………………………………………………………. 87
124. Operating Levers-Pedals
125. General ……………………………………………………………………………………………………………………………… 89
126. Control Layouts ………………………………………………………………………………………………………………….. 89
127. Boom Controls …………………………………………………………………………………………………………………… 89
128. Chassis Levelling Controls ………………………………………………………………………………………………….. 90
129. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 90
130. Lifting and Loading
131. General ……………………………………………………………………………………………………………………………… 94
132. Load Charts ………………………………………………………………………………………………………………………. 94
133. Boom Indicators …………………………………………………………………………………………………………………. 97
134. Inclinometer ……………………………………………………………………………………………………………………….. 97
135. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………… 98
136. Load Motion Control System ……………………………………………………………………………………………… 100
137. Working with the Boom
138. General ……………………………………………………………………………………………………………………………. 104
139. Fork Ratings …………………………………………………………………………………………………………………….. 105
140. Repositioning the Forks …………………………………………………………………………………………………….. 105
141. Working with Pallets …………………………………………………………………………………………………………. 106
142. Working with Bales …………………………………………………………………………………………………………… 108
143. Working with Irregular Loads ……………………………………………………………………………………………… 109
144. Stacking Loads ………………………………………………………………………………………………………………… 110
145. Filling the Shovel ……………………………………………………………………………………………………………… 111
146. Loading a Truck ……………………………………………………………………………………………………………….. 112
147. Slopes
148. General ……………………………………………………………………………………………………………………………. 113
149. Driving on Slopes …………………………………………………………………………………………………………….. 113
150. Working on Slopes …………………………………………………………………………………………………………… 114
151. Heating, Ventilating and Air-Conditioning (HVAC)
152. General ……………………………………………………………………………………………………………………………. 116
153. Air-Conditioning Controls …………………………………………………………………………………………………… 116
154. Face Level Fan ………………………………………………………………………………………………………………… 117
155. Battery Isolator
156. General ……………………………………………………………………………………………………………………………. 118
157. Fire Extinguisher
158. General ……………………………………………………………………………………………………………………………. 119
159. Moving a Disabled Machine
160. General ……………………………………………………………………………………………………………………………. 120
161. Jump-Starting the Engine ………………………………………………………………………………………………….. 120
162. Retrieval ………………………………………………………………………………………………………………………….. 121
163. Transporting the Machine
164. General ……………………………………………………………………………………………………………………………. 125
165. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 125
166. Operating Environment
167. General ……………………………………………………………………………………………………………………………. 127
168. Operating in Low Temperatures …………………………………………………………………………………………. 127
169. Operating in High Temperatures …………………………………………………………………………………………. 127
170. Cab Filters ……………………………………………………………………………………………………………………….. 128
171. Refuelling
172. General ……………………………………………………………………………………………………………………………. 129
173. Low Fuel Levels ……………………………………………………………………………………………………………….. 129
174. Filling the Tank …………………………………………………………………………………………………………………. 129
175. Attachments
176. Working with Attachments
177. Introduction ………………………………………………………………………………………………………………………. 131
178. Attachments for your Machine ……………………………………………………………………………………………. 131
179. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 132
180. Tool Carrier
181. General ……………………………………………………………………………………………………………………………. 136
182. Quick-fit Carriage
183. General ……………………………………………………………………………………………………………………………. 160
184. Tow Hitches
185. General ……………………………………………………………………………………………………………………………. 165
186. Ladder Hitch …………………………………………………………………………………………………………………….. 168
187. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 172
188. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 174
189. Jibs
190. General ……………………………………………………………………………………………………………………………. 177
191. Extension Jib ……………………………………………………………………………………………………………………. 177
192. Roof Truss Jib ………………………………………………………………………………………………………………….. 178
193. Hooks
194. Fork-Mounted Hook ………………………………………………………………………………………………………….. 181
195. Work Platforms
196. General ……………………………………………………………………………………………………………………………. 182
197. Preservation and Storage
198. Cleaning
199. General ……………………………………………………………………………………………………………………………. 183
200. Preparation ………………………………………………………………………………………………………………………. 183
201. Checking For Damage
202. General ……………………………………………………………………………………………………………………………. 185
203. Storage
204. General ……………………………………………………………………………………………………………………………. 186
205. Put into Storage ……………………………………………………………………………………………………………….. 186
206. During Storage …………………………………………………………………………………………………………………. 186
207. Take out of Storage ………………………………………………………………………………………………………….. 187
208. Security
209. General ……………………………………………………………………………………………………………………………. 188
210. JCB Plantguard ………………………………………………………………………………………………………………… 188
211. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 188
212. LiveLink …………………………………………………………………………………………………………………………… 188
213. Maintenance
214. Introduction
215. General ……………………………………………………………………………………………………………………………. 189
216. Owner-Operator Support ……………………………………………………………………………………………………. 189
217. Service-Maintenance Agreements ………………………………………………………………………………………. 189
218. Initial Service and Inspection ……………………………………………………………………………………………… 190
219. Obtaining Spare Parts ………………………………………………………………………………………………………. 190
220. Maintenance Safety
221. General ……………………………………………………………………………………………………………………………. 191
222. Fluids and Lubricants ……………………………………………………………………………………………………….. 192
223. Maintenance Schedules
224. General ……………………………………………………………………………………………………………………………. 196
225. How to Use the Maintenance Schedules …………………………………………………………………………….. 196
226. Maintenance Intervals ……………………………………………………………………………………………………….. 196
227. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 196
228. Functional Tests and Final Inspection …………………………………………………………………………………. 199
229. Maintenance Positions
230. General ……………………………………………………………………………………………………………………………. 201
231. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 201
232. Maintenance Position – Boom Raised …………………………………………………………………………………. 201
233. Service Points
234. General ……………………………………………………………………………………………………………………………. 204
235. Access Apertures
236. General ……………………………………………………………………………………………………………………………. 207
237. Engine Compartment Cover ………………………………………………………………………………………………. 207
238. Undershield ……………………………………………………………………………………………………………………… 207
239. Tools
240. General ……………………………………………………………………………………………………………………………. 209
241. Lubrication
242. General ……………………………………………………………………………………………………………………………. 210
243. Preparation ………………………………………………………………………………………………………………………. 210
244. Attachments
245. General …………………………………………………………………………………………………………………………… 211
246. Body and Framework
247. General …………………………………………………………………………………………………………………………… 212
248. Boom
249. General …………………………………………………………………………………………………………………………… 213
250. Operator Station
251. General …………………………………………………………………………………………………………………………… 214
252. Operator Protective Structure …………………………………………………………………………………………….. 214
253. Seat ………………………………………………………………………………………………………………………………… 214
254. Seat Belt ………………………………………………….

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