JCB 8061 CTS Operator Manual 9821-2200 - Image 2

JCB 8061 CTS Operator Manual 9821-2200 - Image 3

JCB 8061 CTS Operator Manual 9821-2200 - Image 4

JCB 8061 CTS Operator Manual 9821-2200 - Image 5

jcb 8061 cts operator manual 9821 2200 2

jcb 8061 cts operator manual 9821 2200 3

JCB 8061 CTS Operator Manual 9821-2200

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2200
Number of Pages: 174
Size: 16.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 8061 CTS

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cross References ………………………………………………………………………….1
11. Machine Description …………………………………………………………………………..2
12. The JCB Midi Excavator …………………………………………………………………2
13. Intended Use ………………………………………………………………………………..2
14. Component Location ……………………………………………………………………..3
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………..10
20. Safety Labels …………………………………………………………………………………..14
21. Introduction …………………………………………………………………………………14
22. Safety Label Identification …………………………………………………………….15
23. Identifying Your Machine …………………………………………………………………..18
24. Machine Identification Plate ………………………………………………………….18
25. Component Identification ………………………………………………………………18
26. Machine Security ……………………………………………………………………………..20
27. Introduction …………………………………………………………………………………20
28. JCB Plantguard …………………………………………………………………………..20
29. Operation
30. Introduction ……………………………………………………………………………………..21
31. Before Entering the Cab ……………………………………………………………………23
32. Entering and Leaving the Cab ……………………………………………………………24
33. Doors and Windows …………………………………………………………………………25
34. Opening and Closing the Door ………………………………………………………25
35. Securing the Door in the Open Position ………………………………………….25
36. Opening and Closing the Windscreen …………………………………………….26
37. Opening and Closing the Side Window …………………………………………..26
38. Seat Controls …………………………………………………………………………………..27
39. Adjustment …………………………………………………………………………………27
40. Seat Belts ……………………………………………………………………………………….28
41. Static Seat Belt ……………………………………………………………………………28
42. Cab Layout ……………………………………………………………………………………..29
43. Drive Controls, Switches and Instruments ……………………………………………30
44. Drive Controls ……………………………………………………………………………..30
45. Switches …………………………………………………………………………………….33
46. Instrument Panel …………………………………………………………………………36
47. Heater and Air-Conditioning Controls ……………………………………………..40
48. Operating Levers-Pedals …………………………………………………………………..41
49. Introduction …………………………………………………………………………………41
50. Control Layouts …………………………………………………………………………..41
51. Excavator Controls ………………………………………………………………………42
52. Dozer Controls ……………………………………………………………………………45
53. Safety Equipment …………………………………………………………………………….46
54. Control Locks ……………………………………………………………………………..46
55. Fire Extinguisher (If fitted) …………………………………………………………….47
56. Before Starting the Engine …………………………………………………………………48
57. Starting the Engine …………………………………………………………………………..50
58. Warming Up ………………………………………………………………………………..51
59. Stopping and Parking the Machine ……………………………………………………..52
60. Operating Environment ……………………………………………………………………..53
61. Operating in Low Temperatures …………………………………………………….53
62. Operating in High Temperatures ……………………………………………………53
63. Preparing the Machine for travel ………………………………………………………..54
64. Introduction …………………………………………………………………………………54
65. Preparing for Site Travel ……………………………………………………………….54
66. Working with the Machine …………………………………………………………………55
67. Operating Practices and Site Safety ………………………………………………55
68. Clothing and Safety Equipment ……………………………………………………..55
69. Danger Zone ………………………………………………………………………………55
70. Log Moving-Handling ……………………………………………………………………55
71. Safety Practices ………………………………………………………………………….55
72. Working with the Excavator …………………………………………………………..57
73. Lifting (Object Handling) ……………………………………………………………….61
74. Working with the Dozer ………………………………………………………………..65
75. Use of Machines on Gradients or Slopes ………………………………………..66
76. Getting the Machine Moving ………………………………………………………………68
77. Operating Practices ……………………………………………………………………..68
78. Operating Procedure ……………………………………………………………………68
79. Refuelling the Machine ……………………………………………………………………..69
80. Low Fuel Levels ………………………………………………………………………….69
81. Filling the Tank ……………………………………………………………………………69
82. Moving A Disabled Machine ………………………………………………………………71
83. Introduction …………………………………………………………………………………71
84. Lowering the Boom in an Emergency …………………………………………….71
85. Retrieval …………………………………………………………………………………….71
86. Transporting the Machine ………………………………………………………………….73
87. Preparing for Road Travel …………………………………………………………….73
88. Before Using the Trailer-Transporter ………………………………………………73
89. Loading a Machine onto the Transporting Vehicle ……………………………74
90. Securing the Machine …………………………………………………………………..75
91. Unloading a Machine from the Transporting Vehicle …………………………76
92. Lifting a Machine ……………………………………………………………………………..77
93. Storage of the Machine …………………………………………………………………….78
94. Introduction …………………………………………………………………………………78
95. Storage Area ………………………………………………………………………………78
96. Prepare the Machine for Storage …………………………………………………..78
97. Put the Machine into Storage ………………………………………………………..78
98. During Storage ……………………………………………………………………………78
99. Take the Machine Out of Storage …………………………………………………..79
100. Routine Maintenance
101. Service Requirements ………………………………………………………………………81
102. Introduction …………………………………………………………………………………81
103. Owner-Operator Support ………………………………………………………………81
104. Service-Maintenance Agreements …………………………………………………81
105. Fit for Purpose Tests for Lifting Equipment ………………………………………81
106. Obtaining Replacement Parts ………………………………………………………..82
107. Health and Safety …………………………………………………………………………….83
108. Lubricants …………………………………………………………………………………..83
109. Battery ……………………………………………………………………………………….85
110. Service Schedules ……………………………………………………………………………87
111. Introduction …………………………………………………………………………………87
112. How to Use the Service Schedules ………………………………………………..87
113. Calendar Equivalents …………………………………………………………………..87
114. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………88
115. Functional Test and Final Inspection ………………………………………………91
116. Fluids, Lubricants and Capacities ……………………………………………………….92
117. Coolant Mixtures …………………………………………………………………………92
118. Fuels ………………………………………………………………………………………….94
119. Tools ………………………………………………………………………………………………97
120. Carrying Tools onto the Machine ……………………………………………………97
121. Toolbox ………………………………………………………………………………………97
122. Prepare the Machine for Maintenance ………………………………………………..98
123. Introduction …………………………………………………………………………………98
124. How to Make the Machine Safe (Excavator Lowered) ………………………98
125. Cleaning the Machine ……………………………………………………………………….99
126. Introduction …………………………………………………………………………………99
127. Preparing the Machine for Cleaning ……………………………………………….99
128. Cleaning the Machine …………………………………………………………………100
129. Cleaning the Tracks ……………………………………………………………………100
130. Checking for Damage ……………………………………………………………………..102
131. Check the Machine Body and Structure ………………………………………..102
132. Check the Seat and Seat Belt ……………………………………………………..102
133. Check the Hydraulic Hoses and Fittings ……………………………………….102
134. Check the Electrical Circuits ………………………………………………………..102
135. Checking the ROPS-FOPS Structure ……………………………………………103
136. Checking the Ram Piston Rods …………………………………………………..103
137. Greasing ……………………………………………………………………………………….104
138. Introduction ……………………………………………………………………………….104
139. Pivot Pins …………………………………………………………………………………104
140. Every 50 Hours ………………………………………………………………………….106
141. Every 1000 Hours ………………………………………………………………………107
142. Access Panels ……………………………………………………………………………….108
143. Introduction ……………………………………………………………………………….108
144. Engine Side Cover …………………………………………………………………….108
145. Rear Hydraulic Cover …………………………………………………………………109
146. Electrical System …………………………………………………………………………… 110
147. Battery Cover …………………………………………………………………………… 110
148. Battery …………………………………………………………………………………….. 110
149. Jump Starting the Engine …………………………………………………………… 112
150. Primary Fuses ………………………………………………………………………….. 114
151. Secondary Fuses ……………………………………………………………………… 115
152. Engine …………………………………………………………………………………………. 116
153. Checking the Oil Level ………………………………………………………………. 116
154. Changing the Oil and Filter …………………………………………………………. 118
155. Changing the Air Filter Elements …………………………………………………. 119
156. Checking the Coolant Level ………………………………………………………..120
157. Changing the Coolant …………………………………………………………………120
158. Adjusting the Fan Belt ………………………………………………………………..121
159. Adjusting the Compressor Belt …………………………………………………….122
160. Fuel System …………………………………………………………………………………..123
161. Introduction ……………………………………………………………………………….123
162. Draining the Fuel Filters-Sedimenters …………………………………………..124
163. Replacing the Fuel Filter Elements ………………………………………………125
164. Bleeding the System ………………………………………………………………….125
165. Hydraulic System ……………………………………………………………………………127
166. Introduction ……………………………………………………………………………….127
167. Releasing the Hydraulic Pressure ………………………………………………..128
168. Oil and Filter ……………………………………………………………………………..129
169. Tracks and Running Gear ……………………………………………………………….131
170. Checking the Track Gearbox Oil Level ………………………………………….131
171. Changing the Track Gearbox Oil ………………………………………………….132
172. Checking the Track Tension ………………………………………………………..133
173. Adjusting the Track Tension ………………………………………………………..133
174. Windscreen Washer ……………………………………………………………………….134
175. Checking the Level …………………………………………………………………….134
176. Fire Extinguisher (if fitted) ………………………………………………………………..135
177. Checking the Fire Extinguisher ……………………………………………………135
178. Optional Attachments
179. Introduction ……………………………………………………………………………………137
180. Attachments For Your Machine ………………………………………………………..138
181. Impact Protection ……………………………………………………………………………139
182. Connecting-Disconnecting Hydraulic Hoses ……………………………………….140
183. Introduction ……………………………………………………………………………….140
184. Connecting the Hydraulic Hoses ………………………………………………….140
185. Disconnecting the Hydraulic Hoses ………………………………………………141
186. Quick Release Couplings ……………………………………………………………142
187. Quickhitch Assembly ………………………………………………………………………144
188. Introduction ……………………………………………………………………………….144
189. Installation ………………………………………………………………………………..144
190. Removal …………………………………………………………………………………..144
191. Maintenance ……………………………………………………………………………..145
192. Buckets …………………………………………………………………………………………146
193. Bucket Selection ………………………………………………………………………..146
194. Removing a Bucket – Non Quickhitch Models ………………………………..147
195. Installing a Bucket – Non Quickhitch Models ………………………………….148
196. Removing a Bucket from a Quickhitch ………………………………………….148
197. Installing a Bucket on a Quickhitch ………………………………………………150
198. Replacing Bucket Teeth ………………………………………………………………151
199. Quickhitch Rockbreaker ………………………………………………………………….152
200. Introduction ……………………………………………………………………………….152
201. Removing a Quickhitch Breaker …………………………………………………..152
202. Installing a Quickhitch Breaker …………………………………………………….154
203. Operation ………………………………………………………………………………….154
204. Specifications
205. Lifting Regulations and Safe Working Loads ………………………………………155
206. Introduction ……………………………………………………………………………….155
207. Static Dimensions …………………………………………………………………………..157
208. Performance Dimensions ………………………………………………………………..159
209. Auxiliary Pressures …………………………………………………………………………160
210. Warranty
211. Machine Service Record Sheet ………………………………………………………..161
212. Registration Information ………………………………………………………………….163

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