JCB G130RX to G220QX Operator Manual 9811-4650

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JCB G130RX to G220QX Operator Manual 9811-4650

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-4650
Number of Pages: 132
Size: 14.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- G130RX, G144X, G144QX, G160RX, G175X, G175QX, G200RX, G220X, G220QX

1. Introduction
2. Machine Model and Serial Number ………………………………………………………1
3. About This Manual ……………………………………………………………………………..2
4. Cross References ………………………………………………………………………….2
5. Component Identification …………………………………………………………………….3
6. Data plate …………………………………………………………………………………….4
7. Important Information …………………………………………………………………………5
8. The Operator Manual …………………………………………………………………….5
9. Safety Warnings ……………………………………………………………………………5
10. Safety, Yours and Others …………………………………………………………………….6
11. Checklists …………………………………………………………………………………………7
12. General Safety ……………………………………………………………………………..7
13. Operating Safety …………………………………………………………………………..8
14. Maintenance Safety ……………………………………………………………………….9
15. Installation
16. Unpacking ……………………………………………………………………………………….13
17. Site Installation ………………………………………………………………………………..14
18. Outdoor Installations. ………………………………………………………………………..15
19. Indoor installations ……………………………………………………………………………16
20. Generator Set Room ……………………………………………………………………16
21. Basic Elements to be considered …………………………………………………..21
22. Routine Maintenance
23. Service Requirements ………………………………………………………………………22
24. Health and Safety …………………………………………………………………………….23
25. Lubricants …………………………………………………………………………………..23
26. Service Schedules ……………………………………………………………………………25
27. Introduction …………………………………………………………………………………25
28. How to Use the Service Schedules ………………………………………………..25
29. Service Schedule Checklist …………………………………………………………..26
30. Battery ……………………………………………………………………………………………28
31. Connection and Disconnection (battery arrangement) ………………………28
32. Charging the Battery ……………………………………………………………………28
33. Battery Maintenance ……………………………………………………………………28
34. Battery Life …………………………………………………………………………………28
35. Cooling System ……………………………………………………………………………….29
36. Checking and Adding Coolant ……………………………………………………….29
37. Coolant Mixtures …………………………………………………………………………29
38. Cleaning the Radiator …………………………………………………………………..30
39. Pre Start Checks ………………………………………………………………………………31
40. Checks After Running ……………………………………………………………………….32
41. Cleaning …………………………………………………………………………………………33
42. CP1 and CP2 Digital Control Panels
43. Introduction ……………………………………………………………………………………..34
44. The panel provides the following readings of the electric mains supply: 34
45. The panel provides the following engine features information: …………..34
46. The panel controls the following functions of the engine: …………………..34
47. Password ……………………………………………………………………………………35
48. Control Panel Front Views …………………………………………………………………36
49. CP1 …………………………………………………………………………………………..36
50. CP2 …………………………………………………………………………………………..37
51. Control Panel Push Buttons ………………………………………………………………38
52. Operating mode buttons ……………………………………………………………….38
53. Command buttons ……………………………………………………………………….38
54. Display Buttons …………………………………………………………………………..39
55. Contactors Buttons (CP2 only) ………………………………………………………39
56. Data LEDs ………………………………………………………………………………………40
57. Engine Status LEDs …………………………………………………………………….40
58. Alarm LEDs ………………………………………………………………………………..40
59. Electric Power Status LEDs …………………………………………………………..41
60. Starting and Stopping – Manual Mode …………………………………………………42
61. Starting ………………………………………………………………………………………42
62. Stopping …………………………………………………………………………………….42
63. Starting and Stopping – Automatic Mode ……………………………………………..43
64. Operational Modes …………………………………………………………………………..44
65. Test Mode (CP2 only) …………………………………………………………………..44
66. Block Mode (CP1 only) …………………………………………………………………44
67. Block Mode (CP2 only) …………………………………………………………………44
68. Activation of Contactors (CP2 only) ……………………………………………….45
69. Linking Generators and Transfer Panels …………………………………………45
70. Alarms ……………………………………………………………………………………………46
71. Engine Alarms …………………………………………………………………………….46
72. Generator Set Alarms …………………………………………………………………..47
73. Mains Alarms (CP2 only) ………………………………………………………………47
74. Transfer Fuel Pump (Optional) …………………………………………………………..48
75. ATP1 Digital Control Panel (option)
76. Introduction ……………………………………………………………………………………..49
77. The automatic transfer panel provides the following readings of the electric
78. mains supply: ……………………………………………………………………………..49
79. Outputs to allow Monitoring of Controller Operating Conditions …………49
80. Control Panel Front View …………………………………………………………………..50
81. Control Panel Push Buttons ………………………………………………………………51
82. Operating mode buttons ……………………………………………………………….51
83. Command buttons ……………………………………………………………………….52
84. Display Buttons …………………………………………………………………………..52
85. Contactors Buttons ………………………………………………………………………52
86. Data LEDs ………………………………………………………………………………………53
87. Starting and Stopping – Manual Mode …………………………………………………54
88. Starting ………………………………………………………………………………………54
89. Stopping …………………………………………………………………………………….54
90. Starting and Stopping – Automatic Mode ……………………………………………..55
91. Introduction …………………………………………………………………………………55
92. Starting ………………………………………………………………………………………55
93. Stopping …………………………………………………………………………………….55
94. Operational Modes …………………………………………………………………………..56
95. Integrated Generator Set Mode ……………………………………………………..56
96. Test Mode …………………………………………………………………………………..56
97. Block Mode …………………………………………………………………………………56
98. Activation of Contactors ……………………………………………………………….56
99. Inputs and Outputs …………………………………………………………………………..57
100. Digital Input (Non Programmable) ………………………………………………….57
101. Programmable Inputs …………………………………………………………………..57
102. Digital Outputs …………………………………………………………………………….57
103. Alarms ……………………………………………………………………………………………58
104. Electrical Characteristics …………………………………………………………………..62
105. Wiring Diagrams ………………………………………………………………………….63
106. Alternator
107. Introduction ……………………………………………………………………………………..64
108. Safety Precautions ………………………………………………………………………64
109. Designation ………………………………………………………………………………..64
110. Installation ………………………………………………………………………………………65
111. Lifting …………………………………………………………………………………………65
112. AVR Settings and Type ………………………………………………………………..66
113. Protection …………………………………………………………………………………..69
114. Alternator Terminal Connections ………………………………………………………..70
115. Series Star ………………………………………………………………………………….70
116. Parallel Star ………………………………………………………………………………..70
117. Series Delta ………………………………………………………………………………..71
118. Double Delta ……………………………………………………………………………….71
119. Parallel Zig-Zag …………………………………………………………………………..72
120. Fault Finding ……………………………………………………………………………………73
121. Service and Maintenance ………………………………………………………………….76
122. Winding Condition ……………………………………………………………………….76
123. Winding Condition Assessment ……………………………………………………..76
124. Spares and After Sales Service ………………………………………………………….77
125. Ordering Parts …………………………………………………………………………….77
126. Engine Maintenance
127. Introduction ……………………………………………………………………………………..78
128. Component Identification (N67 TE2A) …………………………………………….78
129. Component Identification (NEF 67 TM) …………………………………………..79
130. Warning Signs …………………………………………………………………………….80
131. Electrical Precautions …………………………………………………………………..80
132. Engine Electrics ……………………………………………………………………………….81
133. Electrical Interconnection Unit – N 67 only ………………………………………81
134. Failure Code Decoding – N 67 Only ……………………………………………….82
135. Engine Oil and Filter …………………………………………………………………………84
136. Recommended Oils ……………………………………………………………………..84
137. Engine Oil Capacity ……………………………………………………………………..84
138. Checking the Oil Level …………………………………………………………………85
139. Changing the Oil and Filter ……………………………………………………………86
140. Changing the Oil Vapour Filter (N 67 TE2 Engine) …………………………..87
141. Cooling System ……………………………………………………………………………….88
142. Checking and Adjusting Drive Belt with Automatic Tensioning (NE 67 TE2
143. Engine) ………………………………………………………………………………………88
144. Checking and Adjusting Drive Belt (NEF 67 Engine) ………………………..89
145. Drain and Refill the Coolant ………………………………………………………….90
146. Fuel System …………………………………………………………………………………….91
147. Diesel Fuel …………………………………………………………………………………91
148. Priming the Fuel System ………………………………………………………………91
149. To Drain the Filters or Pre-filter ……………………………………………………..93
150. To Renew the Fuel Filter ………………………………………………………………94
151. To Renew the Fuel Pre-filter ………………………………………………………….94
152. Inlet and Exhaust System ………………………………………………………………….95
153. To Renew the Air Cleaner Outer Element ……………………………………….95
154. Engine Removal and Replacement …………………………………………………….96
155. Technical Data – N67 TE2A ……………………………………………………………….97
156. Technical Data – NEF 67, TM2/TM3 ……………………………………………………98
157. Connection and Wiring Diagrams
158. Introduction ……………………………………………………………………………………..99
159. CP1 and CP2 Wiring Diagrams ………………………………………………………..100
160. ATP1 Wiring Diagrams …………………………………………………………………… 114
161. Socket Wiring – Rental Specification Only ………………………………………….120
162. Warranty
163. Warranty Information ………………………………………………………………………121
164. Installation Access ……………………………………………………………………..121
165. Downtime Support ……………………………………………………………………..121
166. Terms and Conditions …………………………………………………………………121
167. JCB Technical Service …………………………………………………………………….122

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