JCB G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R Operator Manual 9811-2850

JCB G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R Operator Manual 9811-2850 - Image 2

JCB G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R Operator Manual 9811-2850 - Image 3

JCB G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R Operator Manual 9811-2850 - Image 4

JCB G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R Operator Manual 9811-2850 - Image 5

jcb g144 g144q g175 g175q g220 g220q g130r g160r g200r operator manual 9811 2850 2

jcb g144 g144q g175 g175q g220 g220q g130r g160r g200r operator manual 9811 2850 3

JCB G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R Operator Manual 9811-2850

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2850
Number of Pages: 140
Size: 7.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- G144, G144Q, G175, G175Q, G220, G220Q, G130R, G160R, G200R

1. Introduction
2. About This Manual ……………………………………………………………………………..1
3. Cross References ………………………………………………………………………….1
4. Component Identification …………………………………………………………………….2
5. Dataplate ……………………………………………………………………………………..3
6. Installation
7. Unpacking …………………………………………………………………………………………5
8. Site Installation ………………………………………………………………………………….6
9. Routine Maintenance
10. Service Requirements ………………………………………………………………………..8
11. Health and Safety ………………………………………………………………………………9
12. Lubricants …………………………………………………………………………………….9
13. Battery ………………………………………………………………………………………. 11
14. First Aid – Electrolyte …………………………………………………………………… 11
15. Service Schedules ……………………………………………………………………………13
16. Introduction …………………………………………………………………………………13
17. How to Use the Service Schedules ………………………………………………..13
18. Service Schedule Checklist …………………………………………………………..14
19. Battery ……………………………………………………………………………………………15
20. Connection and Disconnection (battery arrangement) ………………………15
21. Activating Dry Batteries ………………………………………………………………..15
22. Charging the Battery ……………………………………………………………………15
23. Battery Maintenance ……………………………………………………………………16
24. Battery Life …………………………………………………………………………………16
25. Coolant …………………………………………………………………………………………..17
26. Checking and Adding Coolant ……………………………………………………….17
27. Engine Oil ……………………………………………………………………………………….18
28. Pre Start Checks ………………………………………………………………………………19
29. Cleaning …………………………………………………………………………………………20
30. JCB Digital Control Panel
31. Introduction ……………………………………………………………………………………..21
32. Top Level Screen ……………………………………………………………………………..22
33. Application Modes ……………………………………………………………………………23
34. Standard Operation ……………………………………………………………………..23
35. ATP7 Operation …………………………………………………………………………..23
36. Start and Stop the Machine ……………………………………………………………….24
37. Manual Mode ………………………………………………………………………………24
38. Manual ATP7 Operation (when configured for MCB-GCB application) ..25
39. Automatic Mode ………………………………………………………………………….26
40. Alarm List ………………………………………………………………………………………..27
41. Accessing List …………………………………………………………………………….27
42. Changing Method of Voltage Calculations ……………………………………………28
43. Information Screens …………………………………………………………………………29
44. Top Level Screen …………………………………………………………………………29
45. Mains Overview Screen (only when enabled) ………………………………….29
46. Generating Set Overview Screen …………………………………………………..29
47. Mains Value Details ……………………………………………………………………..30
48. Generator Peak Currents ……………………………………………………………..30
49. Analogue Inputs ………………………………………………………………………….30
50. Digitial Inputs and Outputs ……………………………………………………………30
51. Real Time Clock ………………………………………………………………………….31
52. Counters …………………………………………………………………………………….31
53. Maintenance Call …………………………………………………………………………31
54. Main Menu ………………………………………………………………………………………32
55. Basic Main Menu …………………………………………………………………………32
56. Basic Main Menu List …………………………………………………………………..32
57. Setting the Clock ……………………………………………………………………………..34
58. Earth Leakage Relay (Option) ……………………………………………………………35
59. Possible Alarms ……………………………………………………………………………….36
60. Status Messages ……………………………………………………………………………..38
61. Alternator
62. Safety Precautions …………………………………………………………………………..40
63. Introduction ……………………………………………………………………………………..41
64. Designation ………………………………………………………………………………..41
65. Installation ………………………………………………………………………………………42
66. Lifting …………………………………………………………………………………………42
67. AVR Settings And Type ………………………………………………………………..43
68. Protection …………………………………………………………………………………..47
69. Parts List …………………………………………………………………………………………48
70. Alternator Terminal Connections ………………………………………………………..50
71. Series Star ………………………………………………………………………………….50
72. Parallel Star ………………………………………………………………………………..50
73. Series Delta ………………………………………………………………………………..51
74. Double Delta ……………………………………………………………………………….51
75. Parallel Zig-Zag …………………………………………………………………………..52
76. Fault Finding ……………………………………………………………………………………53
77. Service and Maintenance ………………………………………………………………….56
78. Winding Condition ……………………………………………………………………….56
79. Winding Condition Assessment ……………………………………………………..56
80. Spares and After Sales Service ………………………………………………………….57
81. Ordering Parts …………………………………………………………………………….57
82. Engine – Care and Safety
83. Important Information ……………………………………………………………………….59
84. The Operator Manual …………………………………………………………………..59
85. Safety Warnings ………………………………………………………………………….59
86. Safety, Yours and Others …………………………………………………………………..60
87. Checklists ……………………………………………………………………………………….61
88. General Safety ……………………………………………………………………………61
89. Operating Safety …………………………………………………………………………62
90. Maintenance Safety ……………………………………………………………………..63
91. Engine – General Information
92. Introduction ……………………………………………………………………………………..69
93. Safety Instructions ……………………………………………………………………………70
94. Engine – Identifying the Engine
95. Typical Engine Identification Number ………………………………………………….71
96. Typical Injection Pump Identification Number ……………………………………….72
97. Component Identification …………………………………………………………………..73
98. 620 – 634 DS Engine – Viewed from the Left ……………………………………73
99. 620 – 634 DS Engine – Viewed from the right …………………………………..74
100. Engine – Operation
101. Basic Operation ……………………………………………………………………………….75
102. General ………………………………………………………………………………………75
103. Air Intake System ………………………………………………………………………..75
104. Fuel System ……………………………………………………………………………….77
105. Lubrication System ………………………………………………………………………80
106. Cooling System …………………………………………………………………………..82
107. Electrical System …………………………………………………………………………83
108. Operation ………………………………………………………………………………………..84
109. Daily Pre-start Check …………………………………………………………………..84
110. Starting ………………………………………………………………………………………84
111. Cold Start ……………………………………………………………………………………84
112. Warming up the engine ………………………………………………………………..85
113. Attention during operation …………………………………………………………….85
114. Stopping …………………………………………………………………………………….85
115. The Engine Stops When Running ………………………………………………….85
116. Coupling Additional Equipment to the Engine ………………………………….86
117. Lifting The Engine …………………………………………………………………………….87
118. Engine – Routine Maintenance
119. Periodical maintenance …………………………………………………………………….88
120. Putting Engine into Operation …………………………………………………………….89
121. Services to be made daily or at 10 hours intervals ………………………………..90
122. Check engine oil level ………………………………………………………………….90
123. Check coolant level ……………………………………………………………………..90
124. Check for leakages (fuel, oil and coolant) ……………………………………….91
125. Clean air filter cyclone ………………………………………………………………….91
126. Services to be made weekly or at 50 hours intervals …………………………….92
127. Check the water trap ……………………………………………………………………92
128. Clean-change the air filter …………………………………………………………….93
129. Clean the cooling system ……………………………………………………………..93
130. Services to be made at 500 hours intervals …………………………………………94
131. Change the engine oil and filter ……………………………………………………..94
132. Check fan belt tension ………………………………………………………………….95
133. Check battery fluid level ……………………………………………………………….96
134. Change fuel filter – Bosch ……………………………………………………………..96
135. Change fuel filter – CAV ………………………………………………………………..97
136. Change pre-filter – Stanadyne ……………………………………………………….98
137. Drain fuel tank …………………………………………………………………………….98
138. Grease coolant pump …………………………………………………………………..98
139. Services to be made at 1000 hours intervals ……………………………………….99
140. Adjust valve clearances ………………………………………………………………..99
141. Services to be made at 2000 hours intervals ……………………………………..100
142. Check and clean injectors …………………………………………………………..100
143. Service to be made at 4800 hours intervlas ……………………………………….101
144. Check turbocharger play and check that the intercooler cell is clean ..102
145. Services to be made every 1 year …………………………………………………….103
146. Change coolant …………………………………………………………………………103
147. Additional service and adjusting instruction ………………………………………..104
148. Bleed fuel system ………………………………………………………………………104
149. Check and adjust injection timing …………………………………………………105
150. Adjust low idling speed ……………………………………………………………….106
151. Fit cylinder Head ……………………………………………………………………….107
152. Check of the rubber element vibration damper ………………………………108
153. Before the cold season ……………………………………………………………………109
154. Tightening Torques ………………………………………………………………………… 110
155. Lubricating oil quality requirements ………………………………………………….. 111
156. Coolant quality requirements …………………………………………………………… 112
157. Fuel quality requirements ……………………………………………………………….. 113
158. Biodiesel Fuel …………………………………………………………………………… 114
159. Troubleshooting …………………………………………………………………………….. 115
160. Storing the engine …………………………………………………………………………. 118
161. After storage attention ……………………………………………………………………. 119
162. Engine – Technical Data and Specifications
163. Technical Data ……………………………………………………………………………….120
164. Connection and Wiring Diagrams
165. AC Wiring ……………………………………………………………………………………..121
166. DC Wiring ……………………………………………………………………………………..124
167. Automatic Transfer Panel 2 ……………………………………………………………..127
168. Automatic Transfer Panel 7 ……………………………………………………………..129
169. Warranty
170. Warranty Information ………………………………………………………………………132
171. Installation Access ……………………………………………………………………..132
172. Downtime Support ……………………………………………………………………..132
173. Terms and Conditions …………………………………………………………………132
174. JCB Technical Service …………………………………………………………………….133

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