JCB JS Auto Range - Tracked Excavator - Tier 3 Isuzu Engine Operator Manual 9811-6700

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JCB JS Auto Range - Tracked Excavator - Tier 3 Isuzu Engine Operator Manual 9811-6700 - Image 5

jcb js auto range tracked excavator tier 3 isuzu engine operator manual 9811 6700 2

jcb js auto range tracked excavator tier 3 isuzu engine operator manual 9811 6700 3

JCB JS Auto Range – Tracked Excavator – Tier 3 Isuzu Engine Operator Manual 9811-6700

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6700
Number of Pages: 362
Size: 66.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS Auto Range – Tracked Excavator – Tier 3 Isuzu Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………4
10. Cross References ………………………………………………………………………….4
11. Machine Description …………………………………………………………………………..5
12. The JCB Tracked Excavator ……………………………………………………………5
13. Intended Use ………………………………………………………………………………..5
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Identifying Your Machine …………………………………………………………………..23
24. Machine Identification Plate ………………………………………………………….23
25. Component Identification Plates …………………………………………………….24
26. Machine Security ……………………………………………………………………………..27
27. Introduction …………………………………………………………………………………27
28. JCB Plantguard …………………………………………………………………………..27
29. Construction Equipment Security And Registration Scheme (CESAR) .27
30. LiveLink ……………………………………………………………………………………..27
31. Immobiliser …………………………………………………………………………………27
32. Operation
33. Introduction ……………………………………………………………………………………..29
34. Before Entering the Cab ……………………………………………………………………30
35. Entering and Leaving the Cab ……………………………………………………………31
36. Standard Cab Machines ……………………………………………………………….31
37. Hydraulically Raised Cab Machines ……………………………………………….32
38. Fixed Raised Cab Machines …………………………………………………………33
39. Emergency Exit …………………………………………………………………………..35
40. Doors and Windows …………………………………………………………………………36
41. Opening and Closing the Door ………………………………………………………36
42. Opening and Closing the Front Upper Window ………………………………..37
43. Opening and Closing The Front Lower Window ……………………………….38
44. Door Sliding Window ……………………………………………………………………40
45. Opening and Closing the Sunblind …………………………………………………41
46. Access to the Upper Structure ……………………………………………………………43
47. Standard Machines ………………………………………………………………………43
48. Seat Controls …………………………………………………………………………………..44
49. Introduction …………………………………………………………………………………44
50. Operators Seat-Console ……………………………………………………………….44
51. Operators Seat – Standard-Heated …………………………………………………44
52. Air Suspension Seat …………………………………………………………………….45
53. Seat Belts (if fitted) …………………………………………………………………………..46
54. Static Seat Belt ……………………………………………………………………………46
55. Visibility Aids ……………………………………………………………………………………47
56. Mirrors ……………………………………………………………………………………….47
57. Cab Layout ……………………………………………………………………………………..51
58. Components Key …………………………………………………………………………51
59. Drive Controls, Switches and Instruments ……………………………………………53
60. Drive Controls ……………………………………………………………………………..53
61. Switches …………………………………………………………………………………….54
62. Instruments …………………………………………………………………………………63
63. Air Conditioning and Heater Controls ……………………………………………..68
64. Operating Levers-Pedals …………………………………………………………………..70
65. Excavating Controls …………………………………………………………………….70
66. Travel Speed Change Button ………………………………………………………..77
67. Operation Levers …………………………………………………………………………78
68. Optional Circuit Pedal (if fitted) ………………………………………………………79
69. ISO Operating Method …………………………………………………………………79
70. Safety Equipment …………………………………………………………………………….80
71. Control Locks ……………………………………………………………………………..80
72. Dipper Stroke Limiter (If fitted) ……………………………………………………….81
73. Overload Warning System …………………………………………………………….84
74. Before Starting the Engine …………………………………………………………………85
75. Starting the Engine …………………………………………………………………………..86
76. Warming-Up ……………………………………………………………………………….87
77. JCB Immobiliser System ………………………………………………………………88
78. Getting the Machine Moving ………………………………………………………………90
79. Stopping and Parking the Machine ……………………………………………………..91
80. Stopping and Parking …………………………………………………………………..91
81. Engine Shutdown ………………………………………………………………………..92
82. Working with your Machine ……………………………………………………………….93
83. Operating Practices and Site Safety ………………………………………………93
84. Clothing and Safety Equipment ……………………………………………………..93
85. Danger Zone ………………………………………………………………………………93
86. Log Moving-Handling ……………………………………………………………………93
87. Safety Practices ………………………………………………………………………….94
88. Working With the Excavator ………………………………………………………….95
89. Lifting (Object Handling) ……………………………………………………………..102
90. Hydraulically Raised Cab (if fitted) ……………………………………………….105
91. Use of Machines on Gradients and Slopes ……………………………………107
92. Pulling out of Soft Ground ………………………………………………………….. 110
93. Water ………………………………………………………………………………………. 111
94. Towing Other Equipment ……………………………………………………………. 111
95. Machine Stability ………………………………………………………………………. 112
96. Reducing Wear …………………………………………………………………………. 113
97. Operating Environment …………………………………………………………………… 116
98. Maintenance in Cold Climates …………………………………………………….. 116
99. Operating in a Cold Climate (Below 0°C) ……………………………………… 116
100. Operating in a Hot Climate (Above 35°C) …………………………………….. 116
101. Operating in Dusty or Sandy Areas ……………………………………………… 117
102. Operating in Coastal Regions …………………………………………………….. 117
103. Operating on Wet or Soft Ground ………………………………………………… 117
104. Cab Filters ……………………………………………………………………………….. 117
105. Refuelling the Machine …………………………………………………………………… 118
106. Low Fuel Levels ……………………………………………………………………….. 118
107. Filling the Tank …………………………………………………………………………. 118
108. Fuel Level ………………………………………………………………………………… 119
109. Refuelling Pump ………………………………………………………………………..120
110. Moving a Disabled Machine …………………………………………………………….121
111. Lowering the Boom in an Emergency …………………………………………..121
112. Retrieval …………………………………………………………………………………..121
113. Limp Mode ………………………………………………………………………………..122
114. Transporting the Machine ………………………………………………………………..123
115. Lifting the Machine …………………………………………………………………………125
116. JS115 – JS360 Machines …………………………………………………………….125
117. Storage of the Machine …………………………………………………………………..127
118. Introduction ……………………………………………………………………………….127
119. Storage Area …………………………………………………………………………….127
120. Prepare the Machine for Storage …………………………………………………127
121. Put the Machine into Storage ………………………………………………………127
122. During Storage ………………………………………………………………………….127
123. Take the Machine Out of Storage …………………………………………………128
124. Anti-Vandalism Guards (option) ………………………………………………………..129
125. Unpacking the Guards ………………………………………………………………..129
126. Fitting the Guards ………………………………………………………………………129
127. Removing the Guards ………………………………………………………………..130
128. Storing the Guards …………………………………………………………………….130
129. Routine Maintenance
130. Service Requirements …………………………………………………………………….131
131. Introduction ……………………………………………………………………………….131
132. Owner-Operator Support …………………………………………………………….131
133. Service-Maintenance Agreements ……………………………………………….131
134. Fit for Purpose Tests for Lifting Equipment …………………………………….132
135. Obtaining Replacement Parts ………………………………………………………132
136. Health and Safety …………………………………………………………………………..133
137. Lubricants …………………………………………………………………………………133
138. Battery ……………………………………………………………………………………..135
139. Service Schedules ………………………………………………………………………….137
140. Introduction ……………………………………………………………………………….137
141. How to Use the Service Schedules ………………………………………………137
142. Calendar Equivalents …………………………………………………………………137
143. Pre Start Cold Checks, Service Points and Fluid Levels ………………….138
144. Functional Test and Final Inspection …………………………………………….142
145. Service Intervals for Attachments …………………………………………………144
146. Periodic Replacement of Safety Related Components ……………………145
147. Fluids, Lubricants and Capacities ……………………………………………………..146
148. JS115 – JS145 and Variants ………………………………………………………..146
149. JS160 – JS190 and Variants ………………………………………………………..147
150. JS200 – JS235 and Variants ………………………………………………………..148
151. JS240-260 and Variants ……………………………………………………………..149
152. JS290 and Variants ……………………………………………………………………150
153. JS330 and Variants ……………………………………………………………………151
154. JS360 and Variants ……………………………………………………………………152
155. Typical Lubrication Chart …………………………………………………………….153
156. Coolant Mixtures ……………………………………………………………………….155
157. Fuel …………………………………………………………………………………………155
158. Tools …………………………………………………………………………………………….158
159. Carrying Tools onto the Machine ………………………………………………….158
160. Locations ………………………………………………………………………………….158
161. Prepare the Machine for Maintenance ………………………………………………159
162. Introduction ……………………………………………………………………………….159
163. How to Make the Machine Safe (Excavator Lowered) …………………….159
164. Cleaning the Machine ……………………………………………………………………..160
165. Introduction ……………………………………………………………………………….160
166. Preparing the Machine for Cleaning ……………………………………………..160
167. Cleaning the Machine …………………………………………………………………161
168. Cleaning the Tracks ……………………………………………………………………161
169. Cleaning the Radiator and Oil Cooler ……………………………………………161
170. Checking for Damage ……………………………………………………………………..162
171. Check the Machine Body and Structure ………………………………………..162
172. Check the Seat and Seat Belt ……………………………………………………..162
173. Checking the FOPS Structure ……………………………………………………..162
174. Daily Checking ……………………………………………………………………………….164
175. Greasing ……………………………………………………………………………………….166
176. Introduction ……………………………………………………………………………….166
177. Slew Ring Bearing ……………………………………………………………………..166
178. Slew Ring Teeth and Slew Pinion …………………………………………………166
179. Greasing Points …………………………………………………………………………167
180. Electrical System ……………………………………………………………………………169
181. Battery ……………………………………………………………………………………..169
182. Jump-Starting the Engine ……………………………………………………………174
183. Fuses ……………………………………………………………………………………….175
184. Bolt and Nut Torque Specifications ……………………………………………………177
185. JS115 – JS360 and Variants ………………………………………………………..177
186. Engine ………………………………………………………………………………………….186
187. Oil and Filter ……………………………………………………………………………..186
188. Cooling System …………………………………………………………………………189
189. Fan Belt ……………………………………………………………………………………201
190. Engine Air Filter …………………………………………………………………………202
191. Fuel System …………………………………………………………………………………..204
192. Introduction ……………………………………………………………………………….204
193. Draining Fuel Tank Impurities ………………………………………………………204
194. Draining the Primary Filter-Sedimenter …………………………………………205
195. Changing the Primary Filter-Sedimenter Element …………………………..206
196. Changing the Fuel Feed Pump Filter ……………………………………………206
197. Draining the Main Filter-Sedimenter ……………………………………………..207
198. Changing the Main Filter-Sedimenter Element ……………………………….207
199. Bleeding the System ………………………………………………………………….209
200. Hydraulic System ……………………………………………………………………………210
201. Introduction ……………………………………………………………………………….210
202. Releasing Tank Pressure …………………………………………………………… 211
203. Releasing the Hydraulic Pressure ……………………………………………….. 211
204. Oil and Filters ……………………………………………………………………………212
205. Draining Water and Sediment from the Hydraulic Tank ……………………219
206. Air Bleeding Procedures ……………………………………………………………..219
207. Slew Gearbox ………………………………………………………………………………..222
208. Checking the Slew Gearbox Oil Level …………………………………………..222
209. Changing the Slew Gearbox Oil …………………………………………………..222
210. Tracks and Running Gear ……………………………………………………………….223
211. Tracks ………………………………………………………………………………………223
212. Running Gear ……………………………………………………………………………225
213. Bucket ………………………………………………………………………………………….226
214. Checking-Adjusting For Side Play ………………………………………………..226
215. Windscreen Washer ……………………………………………………………………….227
216. Checking the Level …………………………………………………………………….227
217. Fire Extinguisher (If fitted) ……………………………………………………………….228
218. Troubleshooting ……………………………………………………………………………..229
219. Engine and Related Area ……………………………………………………………229
220. Monitor Display – Fault Messages ………………………………………………..232
221. Operations ………………………………………………………………………………..233
222. Hydraulic pump …………………………………………………………………………234
223. Working Attachments …………………………………………………………………235
224. Travel ……………………………………………………………………………………….236
225. Slew …………………………………………………………………………………………237
226. Hydraulic ram ……………………………………………………………………………237
227. Optional Attachments
228. Introduction ……………………………………………………………………………………239
229. Attachments For Your Machine ………………………………………………………..240
230. Connecting-Disconnecting Hydraulic Hoses ……………………………………….241
231. Introduction ……………………………………………………………………………….241
232. Connecting the Hydraulic Hoses ………………………………………………….241
233. Disconnecting the Hydraulic Hoses ………………………………………………242
234. Quick Release Couplings ……………………………………………………………243
235. Operating Attachments ……………………………………………………………………245
236. Grab-Changeover Valves (if fitted) ……………………………………………….246
237. Hydraulic Rockbreaker ……………………………………………………………………248
238. Preparation ……………………………………………………………………………….248
239. Operation and Maintenance ………………………………………………………..248
240. Hammer Speed Settings …………………………………………………………….249
241. Crusher …………………………………………………………………………………………252
242. General …………………………………………………………………………………….252
243. Preparation ……………………………………………………………………………….252
244. Weedcutter ……………………………………………………………………………………253
245. Operation ………………………………………………………………………………….253
246. Maintenance ……………………………………………………………………………..253
247. Specifications
248. Static Dimensions …………………………………………………………………………..255
249. JS115 – Monoboom ……………………………………………………………………255
250. JS130 – Monoboom ……………………………………………………………………256
251. JS130 – Triple Articulated Boom …………………………………………………..257
252. JS145 – Monoboom ……………………………………………………………………258
253. JS145HD – Monoboom ……………………………………………………………….259
254. JS145 – Triple Articulated Boom …………………………………………………..260
255. JS160 – Monoboom ……………………………………………………………………261
256. JS160 – Triple Articulated Boom …………………………………………………..262
257. JS180-190 – Monoboom ……………………………………………………………..263
258. JS180-190 – Triple Articulated Boom …………………………………………….264
259. JS200-210-220 – Monoboom ……………………………………………………….265
260. JS200-210-220 – Triple Articulated Boom ………………………………………266
261. JS235 – Monoboom ……………………………………………………………………267
262. JS235 – Triple Articulated Boom …………………………………………………..268
263. JS240-260 – Monoboom ……………………………………………………………..269
264. JS240-260 – Triple Articulated Boom …………………………………………….270
265. JS290 – Monoboom ……………………………………………………………………271
266. JS330 – Monoboom ……………………………………………………………………272
267. JS330 – Triple Articulated Boom …………………………………………………..273
268. JS360 – Monoboom ……………………………………………………………………274
269. Dig Depth Chart ……………………………………………………………………………..275
270. JS115 – Monoboom ……………………………………………………………………275
271. JS130 – Monoboom ……………………………………………………………………276
272. JS130 – Triple Articulated Boom …………………………………………………..277
273. JS145 – Monoboom ……………………………………………………………………278
274. JS145HD – Monoboom ……………………………………………………………….279
275. JS145 – Triple Articulated Boom …………………………………………………..280
276. JS160 – Monoboom ……………………………………………………………………281
277. JS160 – Triple Articulated Boom …………………………………………………..282
278. JS180-190 – Monoboom ……………………………………………………………..283
279. JS180-190 – Triple Articulated Boom …………………………………………….284
280. JS200-210-220 – Monoboom ……………………………………………………….285
281. JS200-210-220 – Triple Articulated Boom ………………………………………286
282. JS220-260LR – Long Reach ………………………………………………………..287
283. JS235HD – Monoboom ……………………………………………………………….288
284. JS235HD – Triple Articulated Boom ………………………………………………289
285. JS240-260 – Monoboom ……………………………………………………………..290
286. JS240-260 – Triple Articulated Boom …………………………………………….291
287. JS290 – Standard Monoboom ………………………………………………………292
288. JS330 – Standard Monoboom ………………………….

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