JCB JS Auto Range - Tracked Excavators - JCB Engine Operator Manual 9821-0750

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JCB JS Auto Range - Tracked Excavators - JCB Engine Operator Manual 9821-0750 - Image 5

jcb js auto range tracked excavators jcb engine operator manual 9821 0750 2

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JCB JS Auto Range – Tracked Excavators – JCB Engine Operator Manual 9821-0750

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0750
Number of Pages: 254
Size: 45.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS Auto Range – Tracked Excavators – JCB Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Tracked Excavator ……………………………………………………………4
13. Intended Use ………………………………………………………………………………..4
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Identifying Your Machine …………………………………………………………………..23
24. Machine Identification Plate ………………………………………………………….23
25. Component Identification Plates …………………………………………………….24
26. Machine Security ……………………………………………………………………………..26
27. Introduction …………………………………………………………………………………26
28. JCB Plantguard …………………………………………………………………………..26
29. Construction Equipment Security And Registration Scheme (CESAR) .26
30. LiveLink ……………………………………………………………………………………..26
31. Operation
32. Introduction ……………………………………………………………………………………..27
33. Before Entering the Cab ……………………………………………………………………28
34. Entering and Leaving the Cab ……………………………………………………………29
35. Standard Cab Machines ……………………………………………………………….29
36. Hydraulically Raised Cab Machines ……………………………………………….30
37. Fixed Raised Cab Machines …………………………………………………………31
38. Emergency Exit …………………………………………………………………………..32
39. Doors and Windows …………………………………………………………………………33
40. Opening and Closing the Door ………………………………………………………33
41. Opening and Closing the Front Upper Window ………………………………..33
42. Opening and Closing The Front Lower Window ……………………………….34
43. Door Sliding Window ……………………………………………………………………34
44. Opening and Closing the Sunblind …………………………………………………35
45. Seat Controls …………………………………………………………………………………..36
46. Introduction …………………………………………………………………………………36
47. Operators Seat-Console ……………………………………………………………….36
48. Operators Seat – Standard-Heated …………………………………………………36
49. Air Suspension Seat …………………………………………………………………….37
50. Seat Belts (if fitted) …………………………………………………………………………..38
51. Static Seat Belt ……………………………………………………………………………38
52. Visibility Aids ……………………………………………………………………………………39
53. Mirrors ……………………………………………………………………………………….39
54. Cab Layout ……………………………………………………………………………………..43
55. Components Key …………………………………………………………………………43
56. Drive Controls, Switches and Instruments ……………………………………………45
57. Drive Controls ……………………………………………………………………………..45
58. Switches …………………………………………………………………………………….46
59. Instruments …………………………………………………………………………………53
60. Air Conditioning and Heater Controls ……………………………………………..58
61. Operating Levers-Pedals …………………………………………………………………..60
62. Excavating Controls …………………………………………………………………….60
63. Travel Speed Change Button ………………………………………………………..66
64. Operation Levers …………………………………………………………………………67
65. Optional Circuit Pedal (if fitted) ………………………………………………………68
66. ISO Operating Method …………………………………………………………………68
67. Safety Equipment …………………………………………………………………………….69
68. Control Locks ……………………………………………………………………………..69
69. Dipper Stroke Limiter (If fitted) ……………………………………………………….70
70. Overload Warning System …………………………………………………………….72
71. Before Starting the Engine …………………………………………………………………74
72. Starting the Engine …………………………………………………………………………..75
73. Warming-Up ……………………………………………………………………………….76
74. JCB Immobiliser System ………………………………………………………………77
75. Getting the Machine Moving ………………………………………………………………79
76. Stopping and Parking the Machine ……………………………………………………..80
77. Stopping and Parking …………………………………………………………………..80
78. Engine Shutdown ………………………………………………………………………..81
79. Working with your Machine ……………………………………………………………….82
80. Operating Practices and Site Safety ………………………………………………82
81. Clothing and Safety Equipment ……………………………………………………..82
82. Danger Zone ………………………………………………………………………………82
83. Log Moving-Handling ……………………………………………………………………82
84. Safety Practices ………………………………………………………………………….82
85. Working With the Excavator ………………………………………………………….84
86. Lifting (Object Handling) ……………………………………………………………….91
87. Hydraulically Raised Cab (if fitted) …………………………………………………94
88. Use of Machines on Gradients and Slopes ……………………………………..96
89. Pulling out of Soft Ground …………………………………………………………….99
90. Water ……………………………………………………………………………………….100
91. Towing Other Equipment …………………………………………………………….100
92. Machine Stability ……………………………………………………………………….101
93. Reducing Wear ………………………………………………………………………….102
94. Operating Environment ……………………………………………………………………105
95. Maintenance in Cold Climates ……………………………………………………..105
96. Operating in a Cold Climate (Below 0°C) ………………………………………105
97. Operating in a Hot Climate (Above 35°C) ……………………………………..105
98. Operating in Dusty or Sandy Areas ………………………………………………106
99. Operating in Coastal Regions ……………………………………………………..106
100. Operating on Wet or Soft Ground …………………………………………………106
101. Cab Filters ………………………………………………………………………………..106
102. Refuelling the Machine ……………………………………………………………………107
103. Low Fuel Levels ………………………………………………………………………..107
104. Filling the Tank ………………………………………………………………………….107
105. Fuel Level …………………………………………………………………………………108
106. Refuelling Pump ………………………………………………………………………..109
107. Moving a Disabled Machine ……………………………………………………………. 110
108. Lowering the Boom in an Emergency ………………………………………….. 110
109. Retrieval ………………………………………………………………………………….. 110
110. Limp Mode ……………………………………………………………………………….. 111
111. Transporting the Machine ……………………………………………………………….. 112
112. Lifting the Machine ………………………………………………………………………… 114
113. All Machines …………………………………………………………………………….. 114
114. Storage of the Machine ………………………………………………………………….. 115
115. Introduction ………………………………………………………………………………. 115
116. Storage Area ……………………………………………………………………………. 115
117. Prepare the Machine for Storage ………………………………………………… 115
118. Put the Machine into Storage ……………………………………………………… 115
119. During Storage …………………………………………………………………………. 115
120. Take the Machine Out of Storage ………………………………………………… 116
121. Anti-Vandalism Guards (option) ……………………………………………………….. 117
122. Unpacking the Guards ……………………………………………………………….. 117
123. Fitting the Guards ……………………………………………………………………… 117
124. Removing the Guards ……………………………………………………………….. 118
125. Storing the Guards ……………………………………………………………………. 118
126. Routine Maintenance
127. Service Requirements ……………………………………………………………………. 119
128. Introduction ………………………………………………………………………………. 119
129. Owner-Operator Support ……………………………………………………………. 119
130. Service-Maintenance Agreements ………………………………………………. 119
131. Fit for Purpose Tests for Lifting Equipment …………………………………….120
132. Obtaining Replacement Parts ………………………………………………………120
133. Health and Safety …………………………………………………………………………..121
134. Lubricants …………………………………………………………………………………121
135. Battery ……………………………………………………………………………………..123
136. Service Schedules ………………………………………………………………………….125
137. Introduction ……………………………………………………………………………….125
138. How to Use the Service Schedules ………………………………………………125
139. Calendar Equivalents …………………………………………………………………125
140. Pre Start Cold Checks, Service Points and Fluid Levels ………………….126
141. Functional Test and Final Inspection …………………………………………….131
142. Service Intervals for Attachments …………………………………………………133
143. Periodic Replacement of Safety Related Components ……………………134
144. Fluids, Lubricants and Capacities ……………………………………………………..135
145. JS160-JS180 and Variants ………………………………………………………….135
146. Hydraulic Oil Chart …………………………………………………………………….136
147. Typical Lubrication Chart …………………………………………………………….137
148. Coolant Mixtures ……………………………………………………………………….138
149. Fuel …………………………………………………………………………………………139
150. Tools …………………………………………………………………………………………….142
151. Carrying Tools onto the Machine ………………………………………………….142
152. Locations ………………………………………………………………………………….142
153. Prepare the Machine for Maintenance ………………………………………………143
154. Introduction ……………………………………………………………………………….143
155. How to Make the Machine Safe (Excavator Lowered) …………………….143
156. Cleaning the Machine ……………………………………………………………………..144
157. Introduction ……………………………………………………………………………….144
158. Preparing the Machine for Cleaning ……………………………………………..144
159. Cleaning the Machine …………………………………………………………………145
160. Cleaning the Tracks ……………………………………………………………………145
161. Cleaning the Radiator and Oil Cooler ……………………………………………145
162. Checking for Damage ……………………………………………………………………..146
163. Check the Machine Body and Structure ………………………………………..146
164. Check the Seat and Seat Belt ……………………………………………………..146
165. Checking the FOPS Structure ……………………………………………………..146
166. Daily Checking ……………………………………………………………………………….148
167. Greasing ……………………………………………………………………………………….150
168. Introduction ……………………………………………………………………………….150
169. Slew Ring Bearing ……………………………………………………………………..150
170. Slew Ring Teeth and Slew Pinion …………………………………………………150
171. Greasing Points …………………………………………………………………………151
172. Electrical System ……………………………………………………………………………153
173. Battery ……………………………………………………………………………………..153
174. Jump-Starting the Engine ……………………………………………………………155
175. Fuses and Relays – Cab ……………………………………………………………..156
176. Fuses and Relays – Battery Bay …………………………………………………..157
177. Bolt and Nut Torque Specifications ……………………………………………………158
178. JS160-JS180 and Variants ………………………………………………………….158
179. Engine ………………………………………………………………………………………….162
180. Oil and Filter ……………………………………………………………………………..162
181. Cooling System …………………………………………………………………………164
182. Engine Air Filter …………………………………………………………………………168
183. Fan Belt ……………………………………………………………………………………170
184. Front End Accessory Drive Belt …………………………………………………..171
185. Fuel System …………………………………………………………………………………..173
186. Introduction ……………………………………………………………………………….173
187. Draining Fuel Tank Impurities ………………………………………………………173
188. Draining the Primary Fuel Filter-Sedimenter ………………………………….174
189. Changing the Primary Fuel Filter-Sedimenter Element ……………………175
190. Draining the Main Fuel Filter-Sedimenter ………………………………………176
191. Changing the Main Fuel Filter-Sedimenter Element ………………………..177
192. Draining the Engine Fuel Filter-Sedimenter …………………………………..178
193. Changing the Engine Fuel Filter-Sedimenter Element …………………….178
194. Bleeding the System ………………………………………………………………….179
195. Hydraulic System ……………………………………………………………………………180
196. Introduction ……………………………………………………………………………….180
197. Releasing Tank Pressure ……………………………………………………………181
198. Releasing the Hydraulic Pressure ………………………………………………..181
199. Oil and Filters ……………………………………………………………………………182
200. Draining Water and Sediment from the Hydraulic Tank ……………………189
201. Air Bleeding Procedures ……………………………………………………………..189
202. Slew Gearbox ………………………………………………………………………………..191
203. Checking the Slew Gearbox Oil Level …………………………………………..191
204. Changing the Slew Gearbox Oil …………………………………………………..191
205. Tracks and Running Gear ……………………………………………………………….192
206. Tracks ………………………………………………………………………………………192
207. Running Gear ……………………………………………………………………………194
208. Bucket ………………………………………………………………………………………….195
209. Checking-Adjusting For Side Play ………………………………………………..195
210. Windscreen Washer ……………………………………………………………………….196
211. Checking the Level …………………………………………………………………….196
212. Fire Extinguisher (If fitted) ……………………………………………………………….197
213. Troubleshooting ……………………………………………………………………………..198
214. Engine and Related Area ……………………………………………………………198
215. Monitor Display – Fault Messages ………………………………………………..201
216. Operations ………………………………………………………………………………..202
217. Hydraulic pump …………………………………………………………………………203
218. Working Attachments …………………………………………………………………204
219. Travel ……………………………………………………………………………………….205
220. Slew …………………………………………………………………………………………206
221. Hydraulic ram ……………………………………………………………………………206
222. Optional Attachments
223. Introduction ……………………………………………………………………………………207
224. Attachments For Your Machine ………………………………………………………..208
225. Connecting-Disconnecting Hydraulic Hoses ……………………………………….209
226. Introduction ……………………………………………………………………………….209
227. Connecting the Hydraulic Hoses ………………………………………………….209
228. Disconnecting the Hydraulic Hoses ………………………………………………210
229. Quick Release Couplings …………………………………………………………… 211
230. Operating Attachments ……………………………………………………………………213
231. Grab-Changeover Valves (if fitted) ……………………………………………….214
232. Hydraulic Rockbreaker ……………………………………………………………………216
233. Preparation ……………………………………………………………………………….216
234. Operation and Maintenance ………………………………………………………..216
235. Hammer Speed Settings …………………………………………………………….217
236. Crusher …………………………………………………………………………………………218
237. General …………………………………………………………………………………….218
238. Preparation ……………………………………………………………………………….218
239. Weedcutter ……………………………………………………………………………………219
240. Operation ………………………………………………………………………………….219
241. Maintenance ……………………………………………………………………………..219
242. Specifications
243. Static Dimensions …………………………………………………………………………..221
244. JS160 – Monoboom ……………………………………………………………………221
245. JS160 – Triple Articulated Boom …………………………………………………..222
246. JS180 – Monoboom ……………………………………………………………………223
247. JS180 – Triple Articulated Boom …………………………………………………..224
248. Dig Depth Chart ……………………………………………………………………………..225
249. JS160 – Monoboom ……………………………………………………………………225
250. JS160 – Triple Articulated Boom …………………………………………………..226
251. JS180 – Monoboom ……………………………………………………………………227
252. JS180 – Triple Articulated Boom …………………………………………………..228
253. Shipping Weight …………………………………………………………………………….229
254. Travel Speeds ………………………………………………………………………………..230
255. Noise Data …………………………………………………………………………………….231
256. Introduction ……………………………………………………………………………….231
257. All Machines ……………………………………………………………………………..231
258. Vibration Data ………………………………………………………………………………..232
259. Introduction ……………………………………………………………………………….232
260. JS160-JS180 …………………………………………………………………………….233
261. Lifting (Object Handling) Regulations and Safe Working Loads …………….234
262. Introduction ……………………………………………………………………………….234
263. Load Charts ………………………………………………………………………………235
264. Warranty Information
265. Machine Service Record Sheet ………………………………………………………..239
266. Registration Information ………………………………………………………………….241
267. European Community Standards
268. EC Declaration of Conformity …………………………………………………………..243
269. Introduction ……………………………………………………………………………….243
270. Explanation of the EC Declaration of Conformity ……………………………245

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