JCB JS200, JS140, JS205 Tracked Excavator Operator Manual 9821-1350-8

JCB JS200, JS140, JS205 Tracked Excavator Operator Manual 9821-1350-8 - Image 2

JCB JS200, JS140, JS205 Tracked Excavator Operator Manual 9821-1350-8 - Image 3

JCB JS200, JS140, JS205 Tracked Excavator Operator Manual 9821-1350-8 - Image 4

JCB JS200, JS140, JS205 Tracked Excavator Operator Manual 9821-1350-8 - Image 5

jcb js200 js140 js205 tracked excavator operator manual 9821 1350 8 2

jcb js200 js140 js205 tracked excavator operator manual 9821 1350 8 3

JCB JS200, JS140, JS205 Tracked Excavator Operator Manual 9821-1350-8

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1350-8
Number of Pages: 220
Size: 31.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS200, JS140, JS205 Tracked Excavator

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Machine Description …………………………………………………………………………..4
11. The JCB Tracked Excavator ……………………………………………………………4
12. Intended Use ………………………………………………………………………………..4
13. Component Location ……………………………………………………………………..6
14. Safety Check List ……………………………………………………………………………….8
15. Safety – Yours and Others ………………………………………………………………8
16. General Safety ……………………………………………………………………………..8
17. Operating Safety …………………………………………………………………………10
18. Maintenance Safety ……………………………………………………………………..13
19. Safety Labels …………………………………………………………………………………..18
20. Introduction …………………………………………………………………………………18
21. Safety Label Identification …………………………………………………………….19
22. Identifying Your Machine …………………………………………………………………..24
23. Machine Identification Plate ………………………………………………………….24
24. Component Identification Plates …………………………………………………….25
25. Operation
26. Introduction ……………………………………………………………………………………..27
27. Before Entering the Cab ……………………………………………………………………28
28. Entering and Leaving the Cab ……………………………………………………………29
29. Standard Cab Machines ……………………………………………………………….29
30. Doors and Windows …………………………………………………………………………30
31. Opening and Closing the Door ………………………………………………………30
32. Opening and Closing the Front Upper Window (JS200 and JS140) ……….30
33. Opening and Closing the Front Upper Window (JS205) ……………………31
34. Opening and Closing the Front Lower Window (If fitted) (JS200 and JS140)
35. 31
36. Opening and Closing the Front Lower Window (JS205) ……………………32
37. Door Sliding Window (JS200) ……………………………………………………….32
38. Door Sliding Window (JS205) ……………………………………………………….33
39. Opening and Closing the Sunblind …………………………………………………33
40. Emergency Exit …………………………………………………………………………..34
41. Roof Hatch Window (JS205) …………………………………………………………34
42. Access to the Upper Structure ……………………………………………………………35
43. Standard Machines ………………………………………………………………………35
44. Seat Controls …………………………………………………………………………………..36
45. Introduction …………………………………………………………………………………36
46. Operators Seat – Standard ……………………………………………………………36
47. Seat Belts (If Fitted) ………………………………………………………………………….38
48. Static Seat Belt ……………………………………………………………………………38
49. Visibility Aids ……………………………………………………………………………………39
50. Mirrors (If fitted) …………………………………………………………………………..39
51. Cab Layout (JS200 and JS140) …………………………………………………………….43
52. Components Key …………………………………………………………………………43
53. Cab Layout (JS205) ………………………………………………………………………….44
54. Components Key …………………………………………………………………………44
55. Drive Controls, Switches and Instruments ……………………………………………45
56. Drive Controls ……………………………………………………………………………..45
57. Switches …………………………………………………………………………………….46
58. Instruments …………………………………………………………………………………50
59. Air Conditioning Controls (Optional) ……………………………………………………51
60. Heater-Air Conditioning Controls (ATC) (If fitted) ……………………………..51
61. Operating Levers-Pedals …………………………………………………………………..52
62. Excavating Controls …………………………………………………………………….52
63. Operation Levers …………………………………………………………………………55
64. Optional Circuit Pedal (if fitted) ………………………………………………………56
65. ISO Operating Method …………………………………………………………………56
66. Safety Equipment …………………………………………………………………………….57
67. Control Locks ……………………………………………………………………………..57
68. Typical Load Chart ………………………………………………………………………58
69. Before Starting the Engine …………………………………………………………………59
70. Starting the Engine …………………………………………………………………………..60
71. Warming-Up ……………………………………………………………………………….60
72. Getting the Machine Moving ………………………………………………………………62
73. Stopping and Parking the Machine ……………………………………………………..63
74. Stopping and Parking …………………………………………………………………..63
75. Working with your Machine ……………………………………………………………….64
76. Operating Practices and Site Safety ………………………………………………64
77. Clothing and Safety Equipment ……………………………………………………..64
78. Danger Zone ………………………………………………………………………………64
79. Log Moving-Handling ……………………………………………………………………64
80. Safety Practices ………………………………………………………………………….64
81. Working With the Excavator ………………………………………………………….66
82. Use of Machines on Gradients and Slopes ……………………………………..73
83. Pulling out of Soft Ground …………………………………………………………….76
84. Water …………………………………………………………………………………………77
85. Towing Other Equipment ………………………………………………………………78
86. Machine Stability …………………………………………………………………………78
87. Reducing Wear ……………………………………………………………………………79
88. Operating Environment ……………………………………………………………………..83
89. Operating in Cold Climates …………………………………………………………..83
90. Operating in a Cold Climate (Below 0°C) ………………………………………..83
91. Operating in a Hot Climate (Above 35°C) ……………………………………….83
92. Operating in Dusty or Sandy Areas ………………………………………………..84
93. Operating in Coastal Regions ……………………………………………………….84
94. Operating on Wet or Soft Ground …………………………………………………..84
95. Cab Filters ………………………………………………………………………………….84
96. Refuelling the Machine ……………………………………………………………………..85
97. Low Fuel Levels ………………………………………………………………………….85
98. Filling the Tank ……………………………………………………………………………85
99. Fuel Level …………………………………………………………………………………..86
100. Refuelling Pump (Optional) …………………………………………………………..87
101. Moving a Disabled Machine ………………………………………………………………88
102. Lowering the Boom in an Emergency …………………………………………….88
103. Retrieval …………………………………………………………………………………….88
104. Transporting the Machine ………………………………………………………………….89
105. Loading the Machine onto the Transporting Vehicle-Trailer ……………….89
106. Unloading the Machine onto the Transporting Vehicle-Trailer …………….93
107. Lifting The Machine ………………………………………………………………………….94
108. JS140, JS200 and JS205 Machines ………………………………………………94
109. Preservation and Storage ………………………………………………………………….96
110. Cleaning …………………………………………………………………………………….96
111. Checking For Damage …………………………………………………………………97
112. Storage ………………………………………………………………………………………97
113. Routine Maintenance
114. Service Requirements ………………………………………………………………………99
115. Introduction …………………………………………………………………………………99
116. Owner-Operator Support ………………………………………………………………99
117. Service-Maintenance Agreements …………………………………………………99
118. Fit for Purpose Tests for Lifting Equipment …………………………………….100
119. Obtaining Replacement Parts ………………………………………………………100
120. Health and Safety …………………………………………………………………………..101
121. Lubricants …………………………………………………………………………………101
122. Battery ……………………………………………………………………………………..103
123. Service Schedules ………………………………………………………………………….105
124. Introduction ……………………………………………………………………………….105
125. How to Use the Service Schedules ………………………………………………105
126. Calendar Equivalents …………………………………………………………………105
127. Pre Start Cold Checks, Service Points and Fluid Levels ………………….106
128. Functional Test and Final Inspection ……………………………………………. 110
129. Service Intervals for Attachments ………………………………………………… 112
130. Periodic Replacement of Safety Related Components …………………… 113
131. Fluids, Lubricants and Capacities …………………………………………………….. 114
132. JS205 (2053960 to 2054249 and 2236650 to 2241511) …………………. 114
133. JS205 (2358963 to 2358966 and 2427001 to 2427500) …………………. 115
134. JS200 ……………………………………………………………………………………… 116
135. JS140 ……………………………………………………………………………………… 117
136. Engine Lubrication Chart ……………………………………………………………. 118
137. Hydraulic Oil Chart ……………………………………………………………………. 118
138. Typical Lubrication Chart ……………………………………………………………. 119
139. Coolant Mixtures ……………………………………………………………………….121
140. Fuel …………………………………………………………………………………………122
141. Access Apertures (JS205) ……………………………………………………………….124
142. General …………………………………………………………………………………….124
143. Battery Cover ……………………………………………………………………………124
144. Engine Compartment Cover ………………………………………………………..124
145. Hydraulic Compartment Cover …………………………………………………….125
146. Radiator Cover ………………………………………………………………………….125
147. Tools …………………………………………………………………………………………….126
148. Carrying Tools onto the Machine ………………………………………………….126
149. Locations ………………………………………………………………………………….126
150. Prepare the Machine for Maintenance ………………………………………………127
151. Introduction ……………………………………………………………………………….127
152. How to Make the Machine Safe (Excavator Lowered) …………………….127
153. Cleaning the Machine ……………………………………………………………………..128
154. Introduction ……………………………………………………………………………….128
155. Preparing the Machine for Cleaning ……………………………………………..128
156. Cleaning the Machine …………………………………………………………………129
157. Cleaning the Tracks ……………………………………………………………………129
158. Cleaning the Radiator and Oil Cooler ……………………………………………129
159. Checking for Damage ……………………………………………………………………..130
160. Check the Machine Body and Structure ………………………………………..130
161. Check the Seat and Seat Belt ……………………………………………………..130
162. Daily Checking ……………………………………………………………………………….131
163. Greasing ……………………………………………………………………………………….134
164. General Notes …………………………………………………………………………..134
165. Slew Ring Bearing ……………………………………………………………………..134
166. Slew Ring Teeth and Slew Pinion …………………………………………………134
167. Greasing Points …………………………………………………………………………135
168. Electrical System ……………………………………………………………………………137
169. Battery ……………………………………………………………………………………..137
170. Jump-Starting the Engine ……………………………………………………………139
171. Fuses (JS200 and JS140) ……………………………………………………………..140
172. Fuses (JS205) …………………………………………………………………………..142
173. Bolt and Nut Torque Specifications ……………………………………………………145
174. JS140, JS200 and JS205 ………………………………………………………………145
175. Engine ………………………………………………………………………………………….149
176. Checking the Oil Level ……………………………………………………………….149
177. Changing the Oil and Filter ………………………………………………………….149
178. Changing the Outer Air Filter Element ………………………………………….151
179. Changing the Inner Air Filter Element …………………………………………..152
180. Checking the Fan Belt Tension …………………………………………………….153
181. Checking the Coolant Level ………………………………………………………..153
182. Cleaning the Radiator and Oil Cooler ……………………………………………154
183. Changing The Coolant ……………………………………………………………….154
184. Fuel System …………………………………………………………………………………..155
185. Introduction ……………………………………………………………………………….155
186. Filling the Tank and Fuel Level Checking ………………………………………155
187. Petrol ……………………………………………………………………………………….156
188. Changing the Fuel Filter Elements ……………………………………………….157
189. Draining Fuel Tank Impurities ………………………………………………………157
190. Draining the Water Separator ………………………………………………………158
191. Cleaning the Water Separator ……………………………………………………..158
192. Bleeding the Fuel System …………………………………………………………..159
193. Hydraulic System ……………………………………………………………………………160
194. Checking the Fluid Level …………………………………………………………….160
195. Releasing Tank Pressure ……………………………………………………………161
196. Releasing the Hydraulic Pressure ………………………………………………..161
197. Topping-up Fluid Level ……………………………………………………………….162
198. Changing the Fluid …………………………………………………………………….162
199. Draining Water and Sediment from the Hydraulic Tank ……………………163
200. Cleaning-Changing the Suction Strainer ……………………………………….164
201. Changing the Return Filter ………………………………………………………….164
202. Changing the Plexus Filter ………………………………………………………….165
203. Changing the Air Breather Element ………………………………………………166
204. Changing the Pilot Oil Filter …………………………………………………………167
205. Changing the Breaker In-line Filter ……………………………………………….168
206. Changing the Drain Line Filter ……………………………………………………..168
207. Air Bleeding Procedures ……………………………………………………………..169
208. Slew Gearbox ………………………………………………………………………………..171
209. Checking the Slew Gearbox Oil Level …………………………………………..171
210. Changing the Slew Gearbox Oil Level ………………………………………….171
211. Tracks and Running Gear ……………………………………………………………….172
212. Tracks ………………………………………………………………………………………172
213. Running Gear ……………………………………………………………………………174
214. Bucket ………………………………………………………………………………………….175
215. Checking-Adjusting For Side Play ………………………………………………..175
216. Fire Extinguisher (If fitted) ……………………………………………………………….176
217. Troubleshooting ……………………………………………………………………………..177
218. Engine and Related Area ……………………………………………………………177
219. Monitor Display – Fault Messages ………………………………………………..180
220. Operations ………………………………………………………………………………..182
221. Hydraulic Pump …………………………………………………………………………182
222. Working Attachments …………………………………………………………………183
223. Travel ……………………………………………………………………………………….184
224. Slew …………………………………………………………………………………………185
225. Hydraulic Ram …………………………………………………………………………..185
226. Optional Attachments
227. Introduction ……………………………………………………………………………………187
228. Quickhitch ……………………………………………………………………………………..188
229. Operation ………………………………………………………………………………….188
230. Attachments For Your Machine ………………………………………………………..190
231. Connecting-Disconnecting Hydraulic Hoses ……………………………………….191
232. Introduction ……………………………………………………………………………….191
233. Connecting the Hydraulic Hoses ………………………………………………….191
234. Disconnecting the Hydraulic Hoses ………………………………………………192
235. Hydraulic Rockbreaker ……………………………………………………………………193
236. Preparation ……………………………………………………………………………….193
237. Operation and Maintenance ………………………………………………………..193
238. Crusher …………………………………………………………………………………………194
239. General …………………………………………………………………………………….194
240. Preparation ……………………………………………………………………………….194
241. Specifications
242. Static Dimensions …………………………………………………………………………..195
243. JS205 ………………………………………………………………………………………195
244. JS200 ………………………………………………………………………………………197
245. JS140 ………………………………………………………………………………………198
246. Dig Depth Chart ……………………………………………………………………………..199
247. JS140 ………………………………………………………………………………………199
248. JS200 ………………………………………………………………………………………200
249. JS205LC-JS205-JS205NLC ………………………………………………………..201
250. Shipping Weight …………………………………………………………………………….202
251. Travel Speeds ………………………………………………………………………………..203
252. Noise Data …………………………………………………………………………………….204
253. General …………………………………………………………………………………….204
254. Vibration Emissions ………………………………………………………………………..205
255. General …………………………………………………………………………………….205
256. JS205 ………………………………………………………………………………………206
257. Warranty Information
258. Machine Service Record Sheet ………………………………………………………..207
259. Registration Information ………………………………………………………………….209

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