JCB JS210, JS230 Excavator Operator Manual 9831-3000

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JCB JS210, JS230 Excavator Operator Manual 9831-3000

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-3000
Number of Pages: 278
Size: 27.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS210, JS230 Excavator

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Operator Protective Structure ………………………………………………………………………………………………… 9
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 11
31. Safety Label Identification ……………………………………………………………………………………………………. 11
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 14
34. Interior Switches
35. Ignition Switch ……………………………………………………………………………………………………………………. 15
36. Cab Interior Light ……………………………………………………………………………………………………………….. 15
37. Console Switches
38. General ……………………………………………………………………………………………………………………………… 17
39. Work Lights ……………………………………………………………………………………………………………………….. 17
40. Beacon ……………………………………………………………………………………………………………………………… 17
41. Seat Heater ……………………………………………………………………………………………………………………….. 17
42. Seat Ventilation ………………………………………………………………………………………………………………….. 18
43. Control Locks …………………………………………………………………………………………………………………….. 18
44. Excavator Arm Quickhitch …………………………………………………………………………………………………… 18
45. Radio Mute ………………………………………………………………………………………………………………………… 18
46. Engine Stop Switch ……………………………………………………………………………………………………………. 18
47. Slew Lock …………………………………………………………………………………………………………………………. 18
48. Cushion …………………………………………………………………………………………………………………………….. 18
49. Window Washer …………………………………………………………………………………………………………………. 19
50. Window Wipers ………………………………………………………………………………………………………………….. 19
51. Front Lower Window Wiper …………………………………………………………………………………………………. 19
52. Cab Raise-Lower ……………………………………………………………………………………………………………….. 19
53. Operation
54. Introduction
55. General ……………………………………………………………………………………………………………………………… 21
56. Operating Safety
57. General ……………………………………………………………………………………………………………………………… 22
58. Worksite Safety ………………………………………………………………………………………………………………….. 24
59. Risk Assessment ……………………………………………………………………………………………………………….. 25
60. Walk-Around Inspection
61. General ……………………………………………………………………………………………………………………………… 27
62. Entering and Leaving the Operator Station
63. General ……………………………………………………………………………………………………………………………… 28
64. Emergency Exit ………………………………………………………………………………………………………………….. 32
65. Doors
66. Operator Door ……………………………………………………………………………………………………………………. 33
67. Windows
68. Front Window …………………………………………………………………………………………………………………….. 35
69. Side Window ……………………………………………………………………………………………………………………… 36
70. Sun Visor-Sunblind
71. Sunblind ……………………………………………………………………………………………………………………………. 38
72. Battery Isolator
73. General ……………………………………………………………………………………………………………………………… 40
74. Before Starting the Engine
75. General ……………………………………………………………………………………………………………………………… 41
76. Operator Seat
77. General ……………………………………………………………………………………………………………………………… 42
78. Suspension Seat ………………………………………………………………………………………………………………… 42
79. Seat Ventilation Controls …………………………………………………………………………………………………….. 45
80. Seat Belt
81. General ……………………………………………………………………………………………………………………………… 46
82. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
83. Static Seat Belt ………………………………………………………………………………………………………………….. 47
84. Mirrors
85. General ……………………………………………………………………………………………………………………………… 49
86. Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 54
88. Immobiliser ………………………………………………………………………………………………………………………… 55
89. Warming Up ………………………………………………………………………………………………………………………. 56
90. Stopping and Parking
91. General ……………………………………………………………………………………………………………………………… 58
92. Preparing for Travel
93. General ……………………………………………………………………………………………………………………………… 59
94. Preparing for Worksite Travel ………………………………………………………………………………………………. 59
95. Beacon ……………………………………………………………………………………………………………………………… 59
96. Safety Equipment
97. General ……………………………………………………………………………………………………………………………… 61
98. Control Lock ………………………………………………………………………………………………………………………. 61
99. Drive Controls
100. Track Controls ……………………………………………………………………………………………………………………. 63
101. Travel Speed Selector ………………………………………………………………………………………………………… 64
102. Instruments
103. General ……………………………………………………………………………………………………………………………… 66
104. Instrument Panel ………………………………………………………………………………………………………………… 67
105. Getting the Machine Moving
106. General ……………………………………………………………………………………………………………………………… 89
107. Slopes
108. General ……………………………………………………………………………………………………………………………… 92
109. Driving on Slopes ………………………………………………………………………………………………………………. 92
110. Working on Slopes …………………………………………………………………………………………………………….. 94
111. Driving the Machine
112. General ……………………………………………………………………………………………………………………………… 96
113. Towing Other Equipment …………………………………………………………………………………………………….. 96
114. Operating Levers-Pedals
115. General ……………………………………………………………………………………………………………………………… 98
116. Control Layouts ………………………………………………………………………………………………………………….. 98
117. Excavator Arm Controls ………………………………………………………………………………………………………. 98
118. Dozer Blade Controls ……………………………………………………………………………………………………….. 109
119. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 109
120. Lifting and Loading
121. General ……………………………………………………………………………………………………………………………. 113
122. Load Charts …………………………………………………………………………………………………………………….. 113
123. Overload Warning System …………………………………………………………………………………………………. 114
124. Working with the Excavator Arm
125. General ……………………………………………………………………………………………………………………………. 116
126. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 116
127. Lifting With the Excavator Arm …………………………………………………………………………………………… 116
128. Digging ……………………………………………………………………………………………………………………………. 117
129. Changing the Bucket Linkage ……………………………………………………………………………………………. 122
130. Dipper Stroke Limiter ………………………………………………………………………………………………………… 123
131. Working with the Dozer Blade
132. General ……………………………………………………………………………………………………………………………. 126
133. Dozing and Grading ………………………………………………………………………………………………………….. 126
134. Scraping and Cutting ………………………………………………………………………………………………………… 126
135. Backfilling ………………………………………………………………………………………………………………………… 126
136. Heating, Ventilating and Air-Conditioning (HVAC)
137. General ……………………………………………………………………………………………………………………………. 128
138. Air-Conditioning Controls …………………………………………………………………………………………………… 128
139. Power Sockets
140. Auxiliary Power Socket ……………………………………………………………………………………………………… 131
141. Fire Extinguisher
142. General ……………………………………………………………………………………………………………………………. 132
143. Moving a Disabled Machine
144. General ……………………………………………………………………………………………………………………………. 134
145. Getting the Machine Unstuck …………………………………………………………………………………………….. 134
146. Jump-Starting the Engine ………………………………………………………………………………………………….. 135
147. Retrieval ………………………………………………………………………………………………………………………….. 136
148. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 136
149. Lifting the Machine
150. General ……………………………………………………………………………………………………………………………. 138
151. Transporting the Machine
152. General ……………………………………………………………………………………………………………………………. 140
153. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 140
154. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 143
155. Operating Environment
156. General ……………………………………………………………………………………………………………………………. 144
157. Operating in Low Temperatures …………………………………………………………………………………………. 144
158. Operating in High Temperatures …………………………………………………………………………………………. 144
159. Cab Filters ……………………………………………………………………………………………………………………….. 145
160. Refuelling
161. General ……………………………………………………………………………………………………………………………. 146
162. Low Fuel Levels ……………………………………………………………………………………………………………….. 146
163. Filling the Tank …………………………………………………………………………………………………………………. 146
164. Attachments
165. Working with Attachments
166. Introduction ………………………………………………………………………………………………………………………. 149
167. Attachments for your Machine ……………………………………………………………………………………………. 149
168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 150
169. Impact Protection ……………………………………………………………………………………………………………… 153
170. Direct-Mounted Attachments
171. General ……………………………………………………………………………………………………………………………. 154
172. Quickhitch
173. Excavator Arm Quickhitch …………………………………………………………………………………………………. 157
174. Buckets
175. General ……………………………………………………………………………………………………………………………. 163
176. Bucket Teeth ……………………………………………………………………………………………………………………. 163
177. Preservation and Storage
178. Cleaning
179. General ……………………………………………………………………………………………………………………………. 169
180. Preparation ………………………………………………………………………………………………………………………. 169
181. Checking For Damage
182. General ……………………………………………………………………………………………………………………………. 171
183. Storage
184. General ……………………………………………………………………………………………………………………………. 172
185. Put into Storage ……………………………………………………………………………………………………………….. 172
186. During Storage …………………………………………………………………………………………………………………. 172
187. Take out of Storage ………………………………………………………………………………………………………….. 173
188. Security
189. General ……………………………………………………………………………………………………………………………. 174
190. LiveLink …………………………………………………………………………………………………………………………… 174
191. Anti-Vandal Guards …………………………………………………………………………………………………………… 174
192. Maintenance
193. Introduction
194. General ……………………………………………………………………………………………………………………………. 177
195. Owner-Operator Support ……………………………………………………………………………………………………. 177
196. Service-Maintenance Agreements ………………………………………………………………………………………. 178
197. Obtaining Spare Parts ………………………………………………………………………………………………………. 178
198. Maintenance Safety
199. General ……………………………………………………………………………………………………………………………. 179
200. Fluids and Lubricants ……………………………………………………………………………………………………….. 180
201. Maintenance Schedules
202. General ……………………………………………………………………………………………………………………………. 184
203. How to Use the Maintenance Schedules …………………………………………………………………………….. 184
204. Maintenance Intervals ……………………………………………………………………………………………………….. 184
205. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 186
206. Functional Tests and Final Inspection …………………………………………………………………………………. 189
207. Maintenance Positions
208. General ……………………………………………………………………………………………………………………………. 191
209. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 191
210. Service Points
211. General ……………………………………………………………………………………………………………………………. 192
212. Access Apertures
213. General ……………………………………………………………………………………………………………………………. 198
214. Battery Cover …………………………………………………………………………………………………………………… 198
215. Engine Compartment Cover ………………………………………………………………………………………………. 198
216. Hydraulic Compartment Cover …………………………………………………………………………………………… 199
217. Radiator Cover …………………………………………………………………………………………………………………. 200
218. Tools
219. General ……………………………………………………………………………………………………………………………. 202
220. Toolbox ……………………………………………………………………………………………………………………………. 202
221. Lubrication
222. General ……………………………………………………………………………………………………………………………. 203
223. Preparation ………………………………………………………………………………………………………………………. 203
224. Attachments
225. General …………………………………………………………………………………………………………………………… 204
226. Body and Framework
227. General …………………………………………………………………………………………………………………………… 205
228. Slew Ring Bearings ………………………………………………………………………………………………………….. 205
229. Pivot Pins ………………………………………………………………………………………………………………………… 206
230. Operator Station
231. General …………………………………………………………………………………………………………………………… 208
232. Operator Protective Structure …………………………………………………………………………………………….. 208
233. Seat ………………………………………………………………………………………………………………………………… 210
234. Seat Belt …………………………………………………………………………………………………………………………. 210
235. Controls …………………………………………………………………………………………………………………………… 211
236. Engine
237. General …………………………………………………………………………………………………………………………… 212
238. Oil …………………………………………………………………………………………………………………………………… 212
239. Drive Belt ………………………………………………………………………………………………………………………… 214
240. Air Filter
241. General …………………………………………………………………………………………………………………………… 215
242. Pre-Cleaner ……………………………………………………………………………………………………………………… 215
243. Dust Valve ………………………………………………………………………………………………………………………. 215
244. Fuel System
245. General …………………………………………………………………………………………………………………………… 216
246. Tank ……………………………………………………………………………………………………………………………….. 216
247. Fuel Filter ………………………………………………………………………………………………………………………… 217
248. Water Separator ………………………………………………………………………………………………………………. 218
249. Cooling System
250. General …………………………………………………………………………………………………………………………… 220
251. Coolant ……………………………………………………………………………………………………………………………. 220
252. Cooling Pack …………………………………………………………………………………………………………………… 221
253. Tracks
254. General …………………………………………………………………………………………………………………………… 222
255. Steel ……………………………………………………………………………………………………………………………….. 223
256. Idler Wheels …………………………………………………………………………………………………………………….. 224
257. Rollers ………………………………………………………………………………………………………….

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