JCB JS370 - China Operator Manual 9821-5000

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JCB JS370 - China Operator Manual 9821-5000 - Image 5

jcb js370 china operator manual 9821 5000 2

jcb js370 china operator manual 9821 5000 3

JCB JS370 – China Operator Manual 9821-5000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-5000
Number of Pages: 248
Size: 17.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS370 – China

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………4
10. Cross References ………………………………………………………………………….4
11. Machine Description …………………………………………………………………………..5
12. The JCB Tracked Excavator ……………………………………………………………5
13. Intended Use ………………………………………………………………………………..5
14. Component Location ……………………………………………………………………..6
15. Safety Check List ……………………………………………………………………………….8
16. Safety – Yours and Others ………………………………………………………………8
17. General Safety ……………………………………………………………………………..8
18. Operating Safety …………………………………………………………………………10
19. Maintenance Safety ……………………………………………………………………..13
20. Safety Labels …………………………………………………………………………………..18
21. Introduction …………………………………………………………………………………18
22. Safety Label Identification …………………………………………………………….19
23. Identifying Your Machine …………………………………………………………………..23
24. Machine Identification Plate ………………………………………………………….23
25. Component Identification Plates …………………………………………………….24
26. Machine Security ……………………………………………………………………………..26
27. Introduction …………………………………………………………………………………26
28. JCB Plantguard …………………………………………………………………………..26
29. Construction Equipment Security And Registration Scheme (CESAR) .26
30. LiveLink ……………………………………………………………………………………..26
31. Immobiliser …………………………………………………………………………………26
32. Operation
33. Introduction ……………………………………………………………………………………..27
34. Before Entering the Cab ……………………………………………………………………28
35. Entering and Leaving the Cab ……………………………………………………………29
36. Standard Cab Machines ……………………………………………………………….29
37. Hydraulically Raised Cab Machines ……………………………………………….30
38. Fixed Raised Cab Machines …………………………………………………………31
39. Emergency Exit …………………………………………………………………………..33
40. Doors and Windows …………………………………………………………………………34
41. Opening and Closing the Door ………………………………………………………34
42. Opening and Closing the Front Upper Window ………………………………..35
43. Opening and Closing The Front Lower Window ……………………………….36
44. Door Sliding Window ……………………………………………………………………38
45. Opening and Closing the Sunblind …………………………………………………38
46. Access to the Upper Structure ……………………………………………………………41
47. Standard Machines ………………………………………………………………………41
48. Seat Controls …………………………………………………………………………………..42
49. Introduction …………………………………………………………………………………42
50. Operators Seat-Console ……………………………………………………………….42
51. Operators Seat – Standard-Heated …………………………………………………42
52. Air Suspension Seat …………………………………………………………………….43
53. Seat Belts (if fitted) …………………………………………………………………………..44
54. Static Seat Belt ……………………………………………………………………………44
55. Visibility Aids ……………………………………………………………………………………45
56. Mirrors ……………………………………………………………………………………….45
57. Cab Layout ……………………………………………………………………………………..49
58. Components Key …………………………………………………………………………49
59. Drive Controls, Switches and Instruments ……………………………………………51
60. Drive Controls ……………………………………………………………………………..51
61. Switches …………………………………………………………………………………….52
62. Instruments …………………………………………………………………………………60
63. Air Conditioning and Heater Controls ……………………………………………..65
64. Operating Levers-Pedals …………………………………………………………………..67
65. Excavating Controls …………………………………………………………………….67
66. Travel Speed Change Button ………………………………………………………..73
67. Operation Levers …………………………………………………………………………74
68. Optional Circuit Pedal (if fitted) ………………………………………………………75
69. ISO Operating Method …………………………………………………………………75
70. Safety Equipment …………………………………………………………………………….76
71. Control Locks ……………………………………………………………………………..76
72. Dipper Stroke Limiter (If fitted) ……………………………………………………….77
73. Overload Warning System …………………………………………………………….79
74. Before Starting the Engine …………………………………………………………………81
75. Starting the Engine …………………………………………………………………………..82
76. Warming-Up ……………………………………………………………………………….83
77. JCB Immobiliser System ………………………………………………………………83
78. Getting the Machine Moving ………………………………………………………………86
79. Stopping and Parking the Machine ……………………………………………………..87
80. Stopping and Parking …………………………………………………………………..87
81. Engine Shutdown ………………………………………………………………………..88
82. Working with your Machine ……………………………………………………………….89
83. Operating Practices and Site Safety ………………………………………………89
84. Clothing and Safety Equipment ……………………………………………………..89
85. Danger Zone ………………………………………………………………………………89
86. Log Moving-Handling ……………………………………………………………………89
87. Safety Practices ………………………………………………………………………….89
88. Working With the Excavator ………………………………………………………….91
89. Lifting (Object Handling) ……………………………………………………………….98
90. Hydraulically Raised Cab (if fitted) ……………………………………………….101
91. Use of Machines on Gradients and Slopes ……………………………………103
92. Pulling out of Soft Ground …………………………………………………………..106
93. Water ……………………………………………………………………………………….107
94. Towing Other Equipment …………………………………………………………….107
95. Machine Stability ……………………………………………………………………….108
96. Reducing Wear ………………………………………………………………………….109
97. Operating Environment …………………………………………………………………… 112
98. Maintenance in Cold Climates …………………………………………………….. 112
99. Operating in a Cold Climate (Below 0°C) ……………………………………… 112
100. Operating in a Hot Climate (Above 35°C) …………………………………….. 112
101. Operating in Dusty or Sandy Areas ……………………………………………… 113
102. Operating in Coastal Regions …………………………………………………….. 113
103. Operating on Wet or Soft Ground ………………………………………………… 113
104. Cab Filters ……………………………………………………………………………….. 113
105. Refuelling the Machine …………………………………………………………………… 114
106. Low Fuel Levels ……………………………………………………………………….. 114
107. Filling the Tank …………………………………………………………………………. 114
108. Fuel Level ………………………………………………………………………………… 115
109. Refuelling Pump ……………………………………………………………………….. 116
110. Moving a Disabled Machine ……………………………………………………………. 117
111. Lowering the Boom in an Emergency ………………………………………….. 117
112. Retrieval ………………………………………………………………………………….. 117
113. Limp Mode ……………………………………………………………………………….. 118
114. Transporting the Machine ……………………………………………………………….. 119
115. Lifting the Machine …………………………………………………………………………121
116. JS370 Machines ………………………………………………………………………..121
117. Storage of the Machine …………………………………………………………………..123
118. Introduction ……………………………………………………………………………….123
119. Storage Area …………………………………………………………………………….123
120. Prepare the Machine for Storage …………………………………………………123
121. Put the Machine into Storage ………………………………………………………123
122. During Storage ………………………………………………………………………….123
123. Take the Machine Out of Storage …………………………………………………124
124. Anti-Vandalism Guards (option) ………………………………………………………..125
125. Unpacking the Guards ………………………………………………………………..125
126. Fitting the Guards ………………………………………………………………………125
127. Removing the Guards ………………………………………………………………..126
128. Storing the Guards …………………………………………………………………….126
129. Routine Maintenance
130. Service Requirements …………………………………………………………………….127
131. Introduction ……………………………………………………………………………….127
132. Owner-Operator Support …………………………………………………………….127
133. Service-Maintenance Agreements ……………………………………………….127
134. Fit for Purpose Tests for Lifting Equipment …………………………………….127
135. Obtaining Replacement Parts ………………………………………………………128
136. Health and Safety …………………………………………………………………………..129
137. Lubricants …………………………………………………………………………………129
138. Battery ……………………………………………………………………………………..131
139. Service Schedules ………………………………………………………………………….133
140. Introduction ……………………………………………………………………………….133
141. How to Use the Service Schedules ………………………………………………133
142. Calendar Equivalents …………………………………………………………………133
143. Pre Start Cold Checks, Service Points and Fluid Levels ………………….134
144. Functional Test and Final Inspection …………………………………………….138
145. Service Intervals for Attachments …………………………………………………140
146. Periodic Replacement of Safety Related Components ……………………141
147. Fluids, Lubricants and Capacities ……………………………………………………..142
148. JS370 and Variants ……………………………………………………………………142
149. Typical Lubrication Chart …………………………………………………………….143
150. Coolant Mixtures ……………………………………………………………………….144
151. Fuel …………………………………………………………………………………………145
152. Tools …………………………………………………………………………………………….147
153. Carrying Tools onto the Machine ………………………………………………….147
154. Locations ………………………………………………………………………………….147
155. Prepare the Machine for Maintenance ………………………………………………148
156. Introduction ……………………………………………………………………………….148
157. How to Make the Machine Safe (Excavator Lowered) …………………….148
158. Cleaning the Machine ……………………………………………………………………..149
159. Introduction ……………………………………………………………………………….149
160. Preparing the Machine for Cleaning ……………………………………………..149
161. Cleaning the Machine …………………………………………………………………150
162. Cleaning the Tracks ……………………………………………………………………150
163. Cleaning the Radiator and Oil Cooler ……………………………………………150
164. Checking for Damage ……………………………………………………………………..151
165. Check the Machine Body and Structure ………………………………………..151
166. Check the Seat and Seat Belt ……………………………………………………..151
167. Checking the FOPS Structure ……………………………………………………..151
168. Daily Checking ……………………………………………………………………………….153
169. Greasing ……………………………………………………………………………………….155
170. Introduction ……………………………………………………………………………….155
171. Slew Ring Bearing ……………………………………………………………………..155
172. Slew Ring Teeth and Slew Pinion …………………………………………………155
173. Greasing Points …………………………………………………………………………156
174. Electrical System ……………………………………………………………………………158
175. Battery ……………………………………………………………………………………..158
176. Jump-Starting the Engine ……………………………………………………………163
177. Fuses ……………………………………………………………………………………….164
178. Bolt and Nut Torque Specifications ……………………………………………………166
179. JS370 and Variants ……………………………………………………………………166
180. Engine ………………………………………………………………………………………….169
181. Oil and Filter ……………………………………………………………………………..169
182. Cooling System …………………………………………………………………………171
183. Fan Belt ……………………………………………………………………………………175
184. Engine Air Filter …………………………………………………………………………176
185. Fuel System …………………………………………………………………………………..178
186. Introduction ……………………………………………………………………………….178
187. Draining Fuel Tank Impurities ………………………………………………………178
188. Draining the Primary Filter-Sedimenter …………………………………………179
189. Changing the Primary Filter-Sedimenter Element …………………………..180
190. Changing the Fuel Feed Pump Filter ……………………………………………180
191. Draining the Main Filter-Sedimenter ……………………………………………..181
192. Changing the Main Filter-Sedimenter Element ……………………………….181
193. Bleeding the System ………………………………………………………………….183
194. Hydraulic System ……………………………………………………………………………184
195. Introduction ……………………………………………………………………………….184
196. Releasing Tank Pressure ……………………………………………………………185
197. Releasing the Hydraulic Pressure ………………………………………………..185
198. Oil and Filters ……………………………………………………………………………186
199. Draining Water and Sediment from the Hydraulic Tank ……………………193
200. Air Bleeding Procedures ……………………………………………………………..193
201. Slew Gearbox ………………………………………………………………………………..195
202. Checking the Slew Gearbox Oil Level …………………………………………..195
203. Changing the Slew Gearbox Oil …………………………………………………..195
204. Tracks and Running Gear ……………………………………………………………….196
205. Tracks ………………………………………………………………………………………196
206. Running Gear ……………………………………………………………………………198
207. Bucket ………………………………………………………………………………………….199
208. Checking-Adjusting For Side Play ………………………………………………..199
209. Windscreen Washer ……………………………………………………………………….200
210. Checking the Level …………………………………………………………………….200
211. Fire Extinguisher (If fitted) ……………………………………………………………….201
212. Troubleshooting ……………………………………………………………………………..202
213. Engine and Related Area ……………………………………………………………202
214. Monitor Display – Fault Messages ………………………………………………..205
215. Operations ………………………………………………………………………………..206
216. Hydraulic pump …………………………………………………………………………207
217. Working Attachments …………………………………………………………………208
218. Travel ……………………………………………………………………………………….209
219. Slew …………………………………………………………………………………………210
220. Hydraulic ram ……………………………………………………………………………210
221. Optional Attachments
222. Introduction …………………………………………………………………………………… 211
223. Attachments For Your Machine ………………………………………………………..212
224. Connecting-Disconnecting Hydraulic Hoses ……………………………………….213
225. Introduction ……………………………………………………………………………….213
226. Connecting the Hydraulic Hoses ………………………………………………….213
227. Disconnecting the Hydraulic Hoses ………………………………………………214
228. Quick Release Couplings ……………………………………………………………215
229. Operating Attachments ……………………………………………………………………217
230. Grab-Changeover Valves (if fitted) ……………………………………………….218
231. Hydraulic Rockbreaker ……………………………………………………………………220
232. Preparation ……………………………………………………………………………….220
233. Operation and Maintenance ………………………………………………………..220
234. Crusher …………………………………………………………………………………………221
235. General …………………………………………………………………………………….221
236. Preparation ……………………………………………………………………………….221
237. Weedcutter ……………………………………………………………………………………222
238. Operation ………………………………………………………………………………….222
239. Maintenance ……………………………………………………………………………..222
240. Specifications
241. Static Dimensions …………………………………………………………………………..223
242. JS370 – Monoboom ……………………………………………………………………223
243. Dig Depth Chart ……………………………………………………………………………..224
244. JS370 – Standard Monoboom ………………………………………………………224
245. Shipping Weight …………………………………………………………………………….225
246. Travel Speeds ………………………………………………………………………………..226
247. Noise Data …………………………………………………………………………………….227
248. Introduction ……………………………………………………………………………….227
249. All Machines ……………………………………………………………………………..227
250. Vibration Data ………………………………………………………………………………..228
251. Introduction ……………………………………………………………………………….228
252. JS370 ………………………………………………………………………………………229
253. Lifting (Object Handling) Regulations and Safe Working Loads …………….230
254. Introduction ……………………………………………………………………………….230
255. Load Charts ………………………………………………………………………………231
256. Warranty Information
257. Machine Service Record Sheet ………………………………………………………..233
258. Registration Information ………………………………………………………………….235
259. European Community Standards
260. EC Declaration of Conformity …………………………………………………………..237
261. Introduction ……………………………………………………………………………….237
262. Explanation of the EC Declaration of Conformity ……………………………239

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