JCB JS70, JS80 Operator Manual 9831-1450

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JCB JS70, JS80 Operator Manual 9831-1450

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1450
Number of Pages: 236
Size: 29.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS70, JS80

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Operator Protective Structure ………………………………………………………………………………………………… 9
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 11
31. Safety Label Identification ……………………………………………………………………………………………………. 12
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 15
34. Console Switches
35. General ……………………………………………………………………………………………………………………………… 17
36. Work Lights ……………………………………………………………………………………………………………………….. 17
37. Beacon ……………………………………………………………………………………………………………………………… 17
38. Seat Ventilation ………………………………………………………………………………………………………………….. 17
39. Control Locks …………………………………………………………………………………………………………………….. 18
40. Radio Mute ………………………………………………………………………………………………………………………… 18
41. Engine Stop Switch ……………………………………………………………………………………………………………. 18
42. Slew Lock …………………………………………………………………………………………………………………………. 18
43. Window Washer …………………………………………………………………………………………………………………. 18
44. Window Wipers ………………………………………………………………………………………………………………….. 18
45. Interior Switches
46. Ignition Switch ……………………………………………………………………………………………………………………. 19
47. Cab Interior Light ……………………………………………………………………………………………………………….. 19
48. Operation
49. Introduction
50. General ……………………………………………………………………………………………………………………………… 21
51. Operating Safety
52. General ……………………………………………………………………………………………………………………………… 22
53. Worksite Safety ………………………………………………………………………………………………………………….. 24
54. Risk Assessment ……………………………………………………………………………………………………………….. 25
55. Walk-Around Inspection
56. General ……………………………………………………………………………………………………………………………… 27
57. Entering and Leaving the Operator Station
58. General ……………………………………………………………………………………………………………………………… 28
59. Emergency Exit ………………………………………………………………………………………………………………….. 30
60. Doors
61. Operator Door ……………………………………………………………………………………………………………………. 31
62. Windows
63. Front Window …………………………………………………………………………………………………………………….. 33
64. Side Window ……………………………………………………………………………………………………………………… 34
65. Sun Visor-Sunblind
66. Sunblind ……………………………………………………………………………………………………………………………. 36
67. Before Starting the Engine
68. General ……………………………………………………………………………………………………………………………… 38
69. Operator Seat
70. General ……………………………………………………………………………………………………………………………… 40
71. Suspension Seat ………………………………………………………………………………………………………………… 40
72. Seat Belt
73. General ……………………………………………………………………………………………………………………………… 42
74. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 42
75. Static Seat Belt ………………………………………………………………………………………………………………….. 43
76. Mirrors
77. General ……………………………………………………………………………………………………………………………… 45
78. Starting the Engine
79. General ……………………………………………………………………………………………………………………………… 49
80. Immobiliser ………………………………………………………………………………………………………………………… 50
81. Warming Up ………………………………………………………………………………………………………………………. 51
82. Stopping and Parking
83. General ……………………………………………………………………………………………………………………………… 53
84. Preparing for Travel
85. General ……………………………………………………………………………………………………………………………… 54
86. Preparing for Worksite Travel ………………………………………………………………………………………………. 54
87. Beacon ……………………………………………………………………………………………………………………………… 54
88. Safety Equipment
89. General ……………………………………………………………………………………………………………………………… 56
90. Control Lock ………………………………………………………………………………………………………………………. 56
91. Drive Controls
92. Track Controls ……………………………………………………………………………………………………………………. 58
93. Travel Speed Selector ………………………………………………………………………………………………………… 59
94. Instruments
95. General ……………………………………………………………………………………………………………………………… 61
96. Instrument Panel ………………………………………………………………………………………………………………… 62
97. Getting the Machine Moving
98. General ……………………………………………………………………………………………………………………………… 75
99. Driving the Machine
100. General ……………………………………………………………………………………………………………………………… 78
101. Towing Other Equipment …………………………………………………………………………………………………….. 78
102. Operating Levers-Pedals
103. General ……………………………………………………………………………………………………………………………… 80
104. Control Layouts ………………………………………………………………………………………………………………….. 80
105. Excavator Arm Controls ………………………………………………………………………………………………………. 80
106. Dozer Blade Controls …………………………………………………………………………………………………………. 85
107. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 85
108. Lifting and Loading
109. General ……………………………………………………………………………………………………………………………… 87
110. Load Charts ………………………………………………………………………………………………………………………. 87
111. Overload Warning System …………………………………………………………………………………………………… 88
112. Working with the Excavator Arm
113. General ……………………………………………………………………………………………………………………………… 90
114. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 90
115. Lifting With the Excavator Arm …………………………………………………………………………………………….. 90
116. Digging ……………………………………………………………………………………………………………………………… 91
117. Changing the Bucket Linkage ……………………………………………………………………………………………… 96
118. Working with the Dozer Blade
119. General ……………………………………………………………………………………………………………………………… 98
120. Dozing and Grading ……………………………………………………………………………………………………………. 98
121. Scraping and Cutting ………………………………………………………………………………………………………….. 98
122. Backfilling ………………………………………………………………………………………………………………………….. 98
123. Slopes
124. General ……………………………………………………………………………………………………………………………. 100
125. Driving on Slopes …………………………………………………………………………………………………………….. 100
126. Working on Slopes …………………………………………………………………………………………………………… 102
127. Heating, Ventilating and Air-Conditioning (HVAC)
128. General ……………………………………………………………………………………………………………………………. 104
129. Air-Conditioning Controls …………………………………………………………………………………………………… 104
130. Power Sockets
131. Auxiliary Power Socket ……………………………………………………………………………………………………… 107
132. Battery Isolator
133. General ……………………………………………………………………………………………………………………………. 108
134. Moving a Disabled Machine
135. General ……………………………………………………………………………………………………………………………. 109
136. Getting the Machine Unstuck …………………………………………………………………………………………….. 109
137. Jump-Starting the Engine ………………………………………………………………………………………………….. 110
138. Retrieval ………………………………………………………………………………………………………………………….. 111
139. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 111
140. Lifting the Machine
141. General ……………………………………………………………………………………………………………………………. 113
142. Transporting the Machine
143. General ……………………………………………………………………………………………………………………………. 117
144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 117
145. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 120
146. Operating Environment
147. General ……………………………………………………………………………………………………………………………. 121
148. Operating in Low Temperatures …………………………………………………………………………………………. 121
149. Operating in High Temperatures …………………………………………………………………………………………. 121
150. Cab Filters ……………………………………………………………………………………………………………………….. 122
151. Refuelling
152. General ……………………………………………………………………………………………………………………………. 123
153. Low Fuel Levels ……………………………………………………………………………………………………………….. 123
154. Filling the Tank …………………………………………………………………………………………………………………. 123
155. Attachments
156. Working with Attachments
157. Introduction ………………………………………………………………………………………………………………………. 127
158. Attachments for your Machine ……………………………………………………………………………………………. 127
159. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 128
160. Impact Protection ……………………………………………………………………………………………………………… 131
161. Direct-Mounted Attachments
162. General ……………………………………………………………………………………………………………………………. 132
163. Buckets
164. General ……………………………………………………………………………………………………………………………. 135
165. Bucket Teeth ……………………………………………………………………………………………………………………. 135
166. Preservation and Storage
167. Cleaning
168. General ……………………………………………………………………………………………………………………………. 139
169. Preparation ………………………………………………………………………………………………………………………. 139
170. Checking For Damage
171. General ……………………………………………………………………………………………………………………………. 141
172. Storage
173. General ……………………………………………………………………………………………………………………………. 142
174. Put into Storage ……………………………………………………………………………………………………………….. 142
175. During Storage …………………………………………………………………………………………………………………. 142
176. Take out of Storage ………………………………………………………………………………………………………….. 143
177. Security
178. General ……………………………………………………………………………………………………………………………. 144
179. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 144
180. LiveLink …………………………………………………………………………………………………………………………… 144
181. Maintenance
182. Introduction
183. General ……………………………………………………………………………………………………………………………. 145
184. Owner-Operator Support ……………………………………………………………………………………………………. 145
185. Service-Maintenance Agreements ………………………………………………………………………………………. 145
186. Obtaining Spare Parts ………………………………………………………………………………………………………. 146
187. Maintenance Safety
188. General ……………………………………………………………………………………………………………………………. 147
189. Fluids and Lubricants ……………………………………………………………………………………………………….. 148
190. Maintenance Schedules
191. General ……………………………………………………………………………………………………………………………. 151
192. How to Use the Maintenance Schedules …………………………………………………………………………….. 151
193. Maintenance Intervals ……………………………………………………………………………………………………….. 151
194. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 153
195. Functional Tests and Final Inspection …………………………………………………………………………………. 156
196. Maintenance Positions
197. General ……………………………………………………………………………………………………………………………. 158
198. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 158
199. Service Points
200. General ……………………………………………………………………………………………………………………………. 159
201. Access Apertures
202. General ……………………………………………………………………………………………………………………………. 166
203. Battery Cover …………………………………………………………………………………………………………………… 166
204. Engine Compartment Cover ………………………………………………………………………………………………. 167
205. Hydraulic Compartment Cover …………………………………………………………………………………………… 167
206. Tools
207. General ……………………………………………………………………………………………………………………………. 169
208. Toolbox ……………………………………………………………………………………………………………………………. 169
209. Lubrication
210. General ……………………………………………………………………………………………………………………………. 170
211. Preparation ………………………………………………………………………………………………………………………. 170
212. Attachments
213. General …………………………………………………………………………………………………………………………… 171
214. Body and Framework
215. General …………………………………………………………………………………………………………………………… 172
216. Slew Ring Bearings ………………………………………………………………………………………………………….. 172
217. Pivot Pins ………………………………………………………………………………………………………………………… 173
218. Operator Station
219. General …………………………………………………………………………………………………………………………… 175
220. Operator Protective Structure …………………………………………………………………………………………….. 175
221. Seat ………………………………………………………………………………………………………………………………… 176
222. Seat Belt …………………………………………………………………………………………………………………………. 176
223. Controls …………………………………………………………………………………………………………………………… 177
224. Engine
225. General …………………………………………………………………………………………………………………………… 178
226. Oil …………………………………………………………………………………………………………………………………… 178
227. Drive Belt ………………………………………………………………………………………………………………………… 180
228. Air Filter
229. General …………………………………………………………………………………………………………………………… 181
230. Pre-Cleaner ……………………………………………………………………………………………………………………… 181
231. Dust Valve ………………………………………………………………………………………………………………………. 181
232. Fuel System
233. General …………………………………………………………………………………………………………………………… 182
234. Tank ……………………………………………………………………………………………………………………………….. 183
235. Fuel Filter ………………………………………………………………………………………………………………………… 184
236. Water Separator ………………………………………………………………………………………………………………. 184
237. Cooling System
238. General …………………………………………………………………………………………………………………………… 187
239. Coolant ……………………………………………………………………………………………………………………………. 187
240. Cooling Pack …………………………………………………………………………………………………………………… 188
241. Tracks
242. General …………………………………………………………………………………………………………………………… 189
243. Steel ……………………………………………………………………………………………………………………………….. 189
244. Idler Wheels …………………………………………………………………………………………………………………….. 191
245. Rollers …………………………………………………………………………………………………………………………….. 191
246. Track Gearbox
247. Oil …………………………………………………………………………………………………………………………………… 192
248. Hydraulic System
249. General …………………………………………………………………………………………………………………………… 193
250. Services ………………………………………………………………………………………………………………………….. 194
251. Oil …………………………………………………………………………………………………………………………………… 194
252. Cylinder Rams …………………………………………………………………………………………………………………. 195
253. Electrical System
254. General …………………………………………………………………………………………………………………………… 196
255. Battery …………………………………………………………………………………………………………………………….. 196
256. Battery Isolator ………………………………………………………………………………………………………………… 197
257. Fuses ……………………………………………………………………………………………………………………………… 198
258. Relays ………………………………………………..

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