JCB JS81 Operator Manual 9821-9600 - Image 2

JCB JS81 Operator Manual 9821-9600 - Image 3

JCB JS81 Operator Manual 9821-9600 - Image 4

JCB JS81 Operator Manual 9821-9600 - Image 5

JCB JS81 Operator Manual 9821-9600

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9600
Number of Pages: 187
Size: 17.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- JS81

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 7
20. Intended Use ……………………………………………………………………………………………………………………….. 7
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 7
22. Optional Equipment and Attachments …………………………………………………………………………………….. 7
23. Danger Zone ……………………………………………………………………………………………………………………….. 7
24. Main Component Locations …………………………………………………………………………………………………… 8
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 9
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Operator Protective Structure ………………………………………………………………………………………………. 10
29. Safety Labels
30. General ……………………………………………………………………………………………………………………………… 12
31. Safety Label Identification ……………………………………………………………………………………………………. 12
32. Operator Station
33. Component Locations …………………………………………………………………………………………………………. 14
34. Console Switches
35. General ……………………………………………………………………………………………………………………………… 15
36. Work Lights ……………………………………………………………………………………………………………………….. 15
37. Control Locks …………………………………………………………………………………………………………………….. 15
38. Slew Lock …………………………………………………………………………………………………………………………. 15
39. Window Wipers ………………………………………………………………………………………………………………….. 16
40. Two Speed Range ……………………………………………………………………………………………………………… 16
41. Power Mode ………………………………………………………………………………………………………………………. 16
42. Interior Switches
43. Ignition Switch ……………………………………………………………………………………………………………………. 17
44. Cab Interior Light ……………………………………………………………………………………………………………….. 17
45. Operation
46. Introduction
47. General ……………………………………………………………………………………………………………………………… 19
48. Operating Safety
49. General ……………………………………………………………………………………………………………………………… 20
50. Worksite Safety ………………………………………………………………………………………………………………….. 22
51. Risk Assessment ……………………………………………………………………………………………………………….. 23
52. Walk-Around Inspection
53. General ……………………………………………………………………………………………………………………………… 25
54. Entering and Leaving the Operator Station
55. General ……………………………………………………………………………………………………………………………… 26
56. Emergency Exit ………………………………………………………………………………………………………………….. 27
57. Doors
58. Operator Door ……………………………………………………………………………………………………………………. 29
59. Windows
60. Front Window …………………………………………………………………………………………………………………….. 31
61. Side Window ……………………………………………………………………………………………………………………… 32
62. Sun Visor-Sunblind
63. Sunblind ……………………………………………………………………………………………………………………………. 33
64. Before Starting the Engine
65. General ……………………………………………………………………………………………………………………………… 34
66. Operator Seat
67. General ……………………………………………………………………………………………………………………………… 35
68. Suspension Seat ………………………………………………………………………………………………………………… 35
69. Seat Ventilation Controls …………………………………………………………………………………………………….. 36
70. Seat Belt
71. General ……………………………………………………………………………………………………………………………… 37
72. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 37
73. Static Seat Belt ………………………………………………………………………………………………………………….. 38
74. Mirrors
75. General ……………………………………………………………………………………………………………………………… 40
76. Starting the Engine
77. General ……………………………………………………………………………………………………………………………… 44
78. Warming Up ………………………………………………………………………………………………………………………. 44
79. Stopping and Parking
80. General ……………………………………………………………………………………………………………………………… 46
81. Preparing for Travel
82. General ……………………………………………………………………………………………………………………………… 47
83. Preparing for Worksite Travel ………………………………………………………………………………………………. 47
84. Safety Equipment
85. General ……………………………………………………………………………………………………………………………… 48
86. Control Lock ………………………………………………………………………………………………………………………. 48
87. Drive Controls
88. Track Controls ……………………………………………………………………………………………………………………. 50
89. Travel Speed Selector ………………………………………………………………………………………………………… 51
90. Instruments
91. Instrument Panel ………………………………………………………………………………………………………………… 52
92. Getting the Machine Moving
93. General ……………………………………………………………………………………………………………………………… 54
94. Driving the Machine
95. General ……………………………………………………………………………………………………………………………… 57
96. Towing Other Equipment …………………………………………………………………………………………………….. 57
97. Operating Levers-Pedals
98. General ……………………………………………………………………………………………………………………………… 59
99. Control Layouts ………………………………………………………………………………………………………………….. 59
100. Excavator Arm Controls ………………………………………………………………………………………………………. 59
101. Dozer Blade Controls …………………………………………………………………………………………………………. 62
102. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 62
103. Lifting and Loading
104. General ……………………………………………………………………………………………………………………………… 64
105. Working with the Excavator Arm
106. General ……………………………………………………………………………………………………………………………… 65
107. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 65
108. Lifting With the Excavator Arm …………………………………………………………………………………………….. 65
109. Digging ……………………………………………………………………………………………………………………………… 66
110. Changing the Bucket Linkage ……………………………………………………………………………………………… 71
111. Working with the Dozer Blade
112. General ……………………………………………………………………………………………………………………………… 73
113. Dozing and Grading ……………………………………………………………………………………………………………. 73
114. Scraping and Cutting ………………………………………………………………………………………………………….. 73
115. Backfilling ………………………………………………………………………………………………………………………….. 73
116. Slopes
117. General ……………………………………………………………………………………………………………………………… 75
118. Driving on Slopes ………………………………………………………………………………………………………………. 75
119. Working on Slopes …………………………………………………………………………………………………………….. 77
120. Heating, Ventilating and Air-Conditioning (HVAC)
121. General ……………………………………………………………………………………………………………………………… 79
122. Air-Conditioning Controls …………………………………………………………………………………………………….. 79
123. Face Level Fan ………………………………………………………………………………………………………………….. 80
124. Power Sockets
125. Auxiliary Power Socket ……………………………………………………………………………………………………….. 81
126. Battery Isolator
127. General ……………………………………………………………………………………………………………………………… 82
128. Fire Extinguisher
129. General ……………………………………………………………………………………………………………………………… 83
130. Moving a Disabled Machine
131. General ……………………………………………………………………………………………………………………………… 85
132. Getting the Machine Unstuck ………………………………………………………………………………………………. 85
133. Jump-Starting the Engine ……………………………………………………………………………………………………. 86
134. Retrieval ……………………………………………………………………………………………………………………………. 87
135. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 87
136. Lifting the Machine
137. General ……………………………………………………………………………………………………………………………… 89
138. Transporting the Machine
139. General ……………………………………………………………………………………………………………………………… 91
140. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 91
141. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 94
142. Operating Environment
143. General ……………………………………………………………………………………………………………………………… 96
144. Operating in Low Temperatures …………………………………………………………………………………………… 96
145. Operating in High Temperatures …………………………………………………………………………………………… 96
146. Cab Filters …………………………………………………………………………………………………………………………. 97
147. Refuelling
148. General ……………………………………………………………………………………………………………………………… 98
149. Low Fuel Levels …………………………………………………………………………………………………………………. 98
150. Filling the Tank …………………………………………………………………………………………………………………… 98
151. Attachments
152. Working with Attachments
153. Introduction ………………………………………………………………………………………………………………………. 101
154. Attachments for your Machine ……………………………………………………………………………………………. 101
155. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 102
156. Impact Protection ……………………………………………………………………………………………………………… 105
157. Direct-Mounted Attachments
158. General ……………………………………………………………………………………………………………………………. 106
159. Buckets
160. General ……………………………………………………………………………………………………………………………. 109
161. Bucket Teeth ……………………………………………………………………………………………………………………. 109
162. Preservation and Storage
163. Cleaning
164. General ……………………………………………………………………………………………………………………………. 111
165. Preparation ………………………………………………………………………………………………………………………. 111
166. Checking For Damage
167. General ……………………………………………………………………………………………………………………………. 113
168. Storage
169. General ……………………………………………………………………………………………………………………………. 114
170. Put into Storage ……………………………………………………………………………………………………………….. 114
171. During Storage …………………………………………………………………………………………………………………. 114
172. Take out of Storage ………………………………………………………………………………………………………….. 115
173. Security
174. General ……………………………………………………………………………………………………………………………. 116
175. LiveLink …………………………………………………………………………………………………………………………… 116
176. Maintenance
177. Introduction
178. General ……………………………………………………………………………………………………………………………. 117
179. Owner-Operator Support ……………………………………………………………………………………………………. 117
180. Service-Maintenance Agreements ………………………………………………………………………………………. 117
181. Obtaining Spare Parts ………………………………………………………………………………………………………. 118
182. Maintenance Safety
183. General ……………………………………………………………………………………………………………………………. 119
184. Fluids and Lubricants ……………………………………………………………………………………………………….. 120
185. Maintenance Schedules
186. General ……………………………………………………………………………………………………………………………. 123
187. How to Use the Maintenance Schedules …………………………………………………………………………….. 123
188. Maintenance Intervals ……………………………………………………………………………………………………….. 123
189. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 125
190. Functional Tests and Final Inspection …………………………………………………………………………………. 128
191. Maintenance Positions
192. General ……………………………………………………………………………………………………………………………. 130
193. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 130
194. Service Points
195. General ……………………………………………………………………………………………………………………………. 131
196. Access Apertures
197. General ……………………………………………………………………………………………………………………………. 136
198. Battery Cover …………………………………………………………………………………………………………………… 136
199. Engine Compartment Cover ………………………………………………………………………………………………. 136
200. Hydraulic Compartment Cover …………………………………………………………………………………………… 137
201. Tools
202. General ……………………………………………………………………………………………………………………………. 139
203. Toolbox ……………………………………………………………………………………………………………………………. 139
204. Lubrication
205. General ……………………………………………………………………………………………………………………………. 140
206. Preparation ………………………………………………………………………………………………………………………. 140
207. Attachments
208. General …………………………………………………………………………………………………………………………… 141
209. Body and Framework
210. General …………………………………………………………………………………………………………………………… 142
211. Slew Ring Bearings ………………………………………………………………………………………………………….. 142
212. Pivot Pins ………………………………………………………………………………………………………………………… 143
213. Operator Station
214. General …………………………………………………………………………………………………………………………… 144
215. Seat ………………………………………………………………………………………………………………………………… 144
216. Seat Belt …………………………………………………………………………………………………………………………. 144
217. Controls …………………………………………………………………………………………………………………………… 144
218. Engine
219. General …………………………………………………………………………………………………………………………… 145
220. Oil …………………………………………………………………………………………………………………………………… 145
221. Drive Belt ………………………………………………………………………………………………………………………… 147
222. Air Filter
223. General …………………………………………………………………………………………………………………………… 148
224. Pre-Cleaner ……………………………………………………………………………………………………………………… 148
225. Dust Valve ………………………………………………………………………………………………………………………. 148
226. Fuel System
227. General …………………………………………………………………………………………………………………………… 149
228. Tank ……………………………………………………………………………………………………………………………….. 150
229. Fuel Filter ………………………………………………………………………………………………………………………… 151
230. Water Separator ………………………………………………………………………………………………………………. 152
231. Cooling System
232. General …………………………………………………………………………………………………………………………… 153
233. Coolant ……………………………………………………………………………………………………………………………. 153
234. Cooling Pack …………………………………………………………………………………………………………………… 154
235. Tracks
236. General …………………………………………………………………………………………………………………………… 155
237. Steel ……………………………………………………………………………………………………………………………….. 156
238. Idler Wheels …………………………………………………………………………………………………………………….. 157
239. Rollers …………………………………………………………………………………………………………………………….. 157
240. Track Gearbox
241. Oil …………………………………………………………………………………………………………………………………… 158
242. Hydraulic System
243. General …………………………………………………………………………………………………………………………… 159
244. Services ………………………………………………………………………………………………………………………….. 160
245. Oil …………………………………………………………………………………………………………………………………… 160
246. Cylinder Rams …………………………………………………………………………………………………………………. 161
247. Electrical System
248. General …………………………………………………………………………………………………………………………… 162
249. Battery …………………………………………………………………………………………………………………………….. 162
250. Battery Isolator ………………………………………………………………………………………………………………… 163
251. Fuses ……………………………………………………………………………………………………………………………… 164
252. Relays …………………………………………………………………………………………………………………………….. 164
253. Window Washer ……………………………………………………………………………………………………………….. 165
254. Technical Data
255. Static Dimensions
256. Dimensions ………………………………………………………………………………………………………………………. 166
257. Weights …………………………………………………………………………………………………………………………… 166
258. Performance Dimensions
259. Excavator Arm Dimensions and Performance ………………………………………………………………………. 167
260. Driving Performance …………………………………………………………………………………………………………. 167
261. Noise Emissions
262. General ……………………….

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