JCB Loadalls - Side Engine (SA, SB And SC Engine) Operator Manual 9811-3100

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JCB Loadalls - Side Engine (SA, SB And SC Engine) Operator Manual 9811-3100 - Image 5

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JCB Loadalls – Side Engine (SA, SB And SC Engine) Operator Manual 9811-3100

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-3100
Number of Pages: 330
Size: 23.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Loadalls – Side Engine (SA, SB And SC Engine)

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component Location ……………………………………………………………………..3
18. Safety Check List ……………………………………………………………………………….5
19. Safety – Yours and Others ………………………………………………………………5
20. General Safety ……………………………………………………………………………..5
21. Operating Safety …………………………………………………………………………..7
22. Maintenance Safety …………………………………………………………………….. 11
23. Safety Decals ………………………………………………………………………………….17
24. Introduction …………………………………………………………………………………17
25. Safety Decal Recognition ……………………………………………………………..18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….23
29. Machine Security ……………………………………………………………………………..26
30. Introduction …………………………………………………………………………………26
31. JCB Plantguard …………………………………………………………………………..26
32. Construction Equipment Security And Registration Scheme (CESAR) .26
33. Operation
34. Introduction ……………………………………………………………………………………..27
35. Before Entering the Cab ……………………………………………………………………28
36. Entering and Leaving the Cab ……………………………………………………………29
37. Emergency Exit …………………………………………………………………………..30
38. Doors and Windows …………………………………………………………………………32
39. Opening and Closing the Door ………………………………………………………32
40. Opening and Closing the Upper Door Section …………………………………32
41. Opening and Closing the Rear Window ………………………………………….33
42. Seat Controls …………………………………………………………………………………..34
43. Introduction …………………………………………………………………………………34
44. Seat Options ……………………………………………………………………………….34
45. Suspension Seat (Type 1) …………………………………………………………….35
46. Suspension Seat (Type 2) …………………………………………………………….36
47. Suspension Seat (Type 3) …………………………………………………………….37
48. Seat Belt …………………………………………………………………………………………38
49. Inertia Reel Seat Belt …………………………………………………………………..38
50. Static Seat Belt ……………………………………………………………………………39
51. Cab Layout ……………………………………………………………………………………..40
52. Component Key …………………………………………………………………………..42
53. Drive Controls, Switches and Instruments ……………………………………………43
54. Drive Controls ……………………………………………………………………………..43
55. Switches …………………………………………………………………………………….50
56. Instruments …………………………………………………………………………………57
57. Instrument Panel …………………………………………………………………………58
58. Torque Lock (6-Speed Transmission) ……………………………………………..64
59. Air Conditioning and Heater Controls ……………………………………………..65
60. Operating Levers ……………………………………………………………………………..66
61. Introduction …………………………………………………………………………………66
62. Control Layouts …………………………………………………………………………..66
63. Boom and Carriage Controls …………………………………………………………67
64. Auxiliary Controls ………………………………………………………………………..77
65. Chassis Levelling (Sway) Option ……………………………………………………82
66. Stabiliser Control Option ……………………………………………………………….84
67. Safety Equipment …………………………………………………………………………….86
68. Control Lever Locks …………………………………………………………………….86
69. Load Charts ………………………………………………………………………………..89
70. Boom Indicators ………………………………………………………………………….92
71. Load Moment Indicator (LMI) ………………………………………………………..93
72. LC1 and LC4 Load Control Systems ………………………………………………97
73. LC2 and LC3 Load Control System ………………………………………………105
74. Inclinometer ……………………………………………………………………………… 110
75. Beacon ……………………………………………………………………………………. 111
76. Fire Extinguisher (if fitted) ………………………………………………………….. 111
77. Before Starting the Engine ………………………………………………………………. 112
78. Starting the Engine ………………………………………………………………………… 114
79. Preparing the Machine for Travel …………………………………………………….. 116
80. Preparing for Road Travel ………………………………………………………….. 116
81. Preparing for Site Travel …………………………………………………………….. 118
82. Smooth Ride System (SRS) ………………………………………………………..120
83. Getting the Machine Moving …………………………………………………………….121
84. Operating Practices ……………………………………………………………………121
85. Operating Procedure ………………………………………………………………….122
86. Stopping and Parking the Machine ……………………………………………………123
87. Working with the Machine ……………………………………………………………….125
88. Operating Practices and Site Safety …………………………………………….125
89. Safety Practices ………………………………………………………………………..125
90. Danger Zone …………………………………………………………………………….126
91. Risk Assessment ……………………………………………………………………….126
92. Lifting and Loading Operations ……………………………………………………127
93. Safety Warnings ………………………………………………………………………..128
94. Fork Ratings ……………………………………………………………………………..130
95. Handling Palleted Loads …………………………………………………………….131
96. Uneven Loads …………………………………………………………………………..132
97. Handling Bales ………………………………………………………………………….133
98. Working with a Shovel ………………………………………………………………..134
99. Use of Machines on Gradients or Slopes ………………………………………135
100. Interlock System ………………………………………………………………………..138
101. Operating Environment ……………………………………………………………………139
102. Introduction ……………………………………………………………………………….139
103. Operating in Low Temperatures …………………………………………………..139
104. Operating in High Temperatures ………………………………………………….139
105. Tow Hitch Options …………………………………………………………………………..140
106. Introduction ……………………………………………………………………………….140
107. Connecting the Trailer ………………………………………………………………..141
108. Preparing the Trailer for Towing …………………………………………………..144
109. Refuelling the Machine ……………………………………………………………………146
110. Low Fuel Levels ………………………………………………………………………..146
111. Filling the Tank ………………………………………………………………………….146
112. Moving a Disabled Machine …………………………………………………………….148
113. Recovery Hitch ………………………………………………………………………….148
114. Transporting the Machine ………………………………………………………………..149
115. Lifting a Machine ……………………………………………………………………………150
116. Storage of the Machine …………………………………………………………………..151
117. Introduction ……………………………………………………………………………….151
118. Storage Area …………………………………………………………………………….151
119. Prepare the Machine for Storage …………………………………………………151
120. Put the Machine into Storage ………………………………………………………151
121. During Storage ………………………………………………………………………….151
122. Take the Machine Out of Storage …………………………………………………152
123. Routine Maintenance
124. Service Requirements …………………………………………………………………….153
125. Introduction ……………………………………………………………………………….153
126. Owner-Operator Support …………………………………………………………….153
127. Service-Maintenance Agreements ……………………………………………….153
128. Initial Service and Inspection (100 Hours) ……………………………………..153
129. Lifting Regulations – Inspections and Tests ……………………………………154
130. Obtaining Replacement Parts ………………………………………………………154
131. Health and Safety …………………………………………………………………………..155
132. Lubricants …………………………………………………………………………………155
133. Battery ……………………………………………………………………………………..157
134. Service Schedules ………………………………………………………………………….159
135. Introduction ……………………………………………………………………………….159
136. How to Use the Service Schedules ………………………………………………159
137. Calendar Equivalents …………………………………………………………………159
138. Pre-start Cold Checks, Service Points and Fluid Levels ………………….160
139. Functional Test and Final Inspection …………………………………………….163
140. Fluids, Lubricants and Capacities ……………………………………………………..165
141. Coolant Mixtures ……………………………………………………………………….167
142. Fuels ………………………………………………………………………………………..168
143. Prepare the Machine for Maintenance ………………………………………………171
144. Introduction ……………………………………………………………………………….171
145. How to Make the Machine Safe (Boom Lowered) …………………………..172
146. How to Make the Machine Safe (Boom Lifted) ………………………………173
147. Cleaning the Machine ……………………………………………………………………..176
148. Introduction ……………………………………………………………………………….176
149. Preparing the Machine for Cleaning ……………………………………………..176
150. Cleaning the Machine …………………………………………………………………177
151. Fan Reverse (if fitted) …………………………………………………………………179
152. Checking for Damage ……………………………………………………………………..180
153. Check the Machine Body and Structure ………………………………………..180
154. Check the Tyres ………………………………………………………………………..180
155. Check the Seat and Seat Belt ……………………………………………………..180
156. Check the Hydraulic Hoses and Fittings ……………………………………….180
157. Checking the ROPS-FOPS Structure ……………………………………………181
158. Greasing ……………………………………………………………………………………….182
159. Introduction ……………………………………………………………………………….182
160. Preparing the Machine for Greasing …………………………………………….182
161. Every 50 Hours ………………………………………………………………………….183
162. Every 500 Hours ………………………………………………………………………..189
163. Every 1000 Hours ………………………………………………………………………190
164. Access Panels ……………………………………………………………………………….191
165. Battery Cover ……………………………………………………………………………191
166. Engine Cover …………………………………………………………………………….192
167. Rear Cover (if fitted) …………………………………………………………………..193
168. Undershield ………………………………………………………………………………194
169. Heater and Air Conditioning …………………………………………………………….195
170. Changing the Air Intake Filter ………………………………………………………195
171. Boom ……………………………………………………………………………………………196
172. Re-phasing of 3-Stage Booms …………………………………………………….196
173. Brakes ………………………………………………………………………………………….197
174. Park Brake ………………………………………………………………………………..197
175. Foot Brake ………………………………………………………………………………..199
176. Electrical System ……………………………………………………………………………200
177. Battery ……………………………………………………………………………………..200
178. Jump Starting the Engine ……………………………………………………………202
179. Fuses ……………………………………………………………………………………….203
180. Link Box Fuses …………………………………………………………………………. 211
181. Relays ……………………………………………………………………………………..212
182. Engine ………………………………………………………………………………………….220
183. Oil and Filter ……………………………………………………………………………..220
184. Cooling System …………………………………………………………………………222
185. Front End Accessory Drive Belt …………………………………………………..224
186. Air Filter ……………………………………………………………………………………226
187. Fuel System …………………………………………………………………………………..228
188. Introduction ……………………………………………………………………………….228
189. Water Separator and Engine Fuel Filter ………………………………………..228
190. Bleeding the System ………………………………………………………………….233
191. Hydraulic System ……………………………………………………………………………234
192. Introduction ……………………………………………………………………………….234
193. Releasing the Hydraulic Pressure ………………………………………………..235
194. Oil and FIlters ……………………………………………………………………………236
195. Hose Burst Protection Valves ………………………………………………………241
196. Transmission …………………………………………………………………………………244
197. Gearbox ……………………………………………………………………………………244
198. Front and Rear Axle …………………………………………………………………..247
199. Tyres and Wheels …………………………………………………………………………..250
200. Tyre Inflation ……………………………………………………………………………..250
201. Checking the Wheel Nut Torques …………………………………………………251
202. Wheel Nut Torque Indicators (if fitted) …………………………………………..251
203. Wheel Alignment ……………………………………………………………………………252
204. Introduction ……………………………………………………………………………….252
205. Manual Steer Mode Selector ……………………………………………………….252
206. Electronic Steer Mode Selector ……………………………………………………253
207. Wear Pads …………………………………………………………………………………….254
208. Boom Wear Pad Clearance …………………………………………………………254
209. Windscreen Washer ……………………………………………………………………….256
210. Checking the Level …………………………………………………………………….256
211. Fire Extinguisher (if fitted) ………………………………………………………………..257
212. Checking the Fire Extinguisher ……………………………………………………257
213. Optional Attachments
214. Introduction ……………………………………………………………………………………259
215. Attachments for your Machine ………………………………………………………….260
216. Connecting-Disconnecting Hydraulic Hoses ……………………………………….261
217. Introduction ……………………………………………………………………………….261
218. Connecting the Hydraulic Hoses ………………………………………………….261
219. Disconnecting the Hydraulic Hoses ………………………………………………262
220. Quick Release Couplings ……………………………………………………………263
221. Q-Fit Attachments …………………………………………………………………………..265
222. Mechanical Pin Locking Option ……………………………………………………265
223. Hydraulic Pin Locking Option ………………………………………………………267
224. Extension Jib …………………………………………………………………………………269
225. Safety ………………………………………………………………………………………269
226. Installing-Removing ……………………………………………………………………269
227. Operation ………………………………………………………………………………….269
228. Maintenance ……………………………………………………………………………..270
229. Fork Mounted Hook ………………………………………………………………………..271
230. Safety ………………………………………………………………………………………271
231. Installing …………………………………………………………………………………..271
232. Removing …………………………………………………………………………………271
233. Operation ………………………………………………………………………………….272
234. Maintenance ……………………………………………………………………………..272
235. Sideshift Carriage …………………………………………………………………………..273
236. Operation ………………………………………………………………………………….273
237. Installing the Sideshift Carriage ……………………………………………………274
238. Removing the Sideshift Carriage ………………………………………………….275
239. Maintenance ……………………………………………………………………………..276
240. Roof Truss Jib ……………………………………………………………………………….277
241. Safety ………………………………………………………………………………………277
242. Installing-Removing ……………………………………………………………………277
243. Operation ………………………………………………………………………………….277
244. Extending the Jib ……………………………………………………………………….278
245. Changing the Jib Angle ………………………………………………………………279
246. Maintenance ……………………………………………………………………………..279
247. Work Platforms ………………………………………………………………………………280
248. Specifications
249. Static Dimensions …………………………………………………………………………..281
250. 531-70, 541-70 ………………………………………………………………………….281
251. 533-105 ……………………………………………………………………………………282
252. 535-95 ……………………………………………………………………………………..284
253. 536-60 ……………………………………………………………………………………..286
254. 536-70 ……………………………………………………………………………………..289
255. 535-125, 535-140 ………………………………………………………………………290
256. 535-125 HiViz, 535-140 HiViz ……………………………………………………..292
257. 540-140 ……………………………………………………………………………………294
258. 540-170 ……………………………………………………………………………………296
259. Performance Dimensions ………………………………………………………………..298
260. Lift Performance ………………………………………………………………………..298
261. Maximum Wading Depth …………………………………………………………….300
262. Axle Weight Distribution ………………………………………………………………….301
263. Machines Without Stabilisers ………………………………………………………301
264. Machines With Stabilisers …………………………………………………………..302
265. Noise Data …………………………………………………………………………………….303
266. Vibration Data ………………………………………………………………………………..304
267. Introduction ……………………………………………………………………………….304
268. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………305
269. 535-125, 535-140, 540-140 …………………………………………………………306
270. 535-125 HiViz, 535-140 HiViz ……………………………………………………..307
271. 540-170 ……………………………………………………………………………………308
272. Tyre Sizes and Pressures ………………………………………………………………..309
273. Introduction ……………………………………………………………………………….309
274. Specifications ……………………………………………………………………………309
275. Trailer Towing ………………………………………………………………………………..314
276. Towing Limitations ……………………………………………………………………..314
277. Load Charts …………………………………………………………………………………..315
278. Introduction ……………………………………………………………………………….315
279. Warranty Information
280. Machine Service Record Sheet ………………………………………………………..317
281. Registration Information ………………………………………………………………….319

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