JCB Robot 150, 165, 165HF Operator Handbook 9801-4150

JCB Robot 150, 165, 165HF Operator Handbook 9801-4150 - Image 2

JCB Robot 150, 165, 165HF Operator Handbook 9801-4150 - Image 3

JCB Robot 150, 165, 165HF Operator Handbook 9801-4150 - Image 4

JCB Robot 150, 165, 165HF Operator Handbook 9801-4150 - Image 5

jcb robot 150 165 165hf operator handbook 9801 4150 2

jcb robot 150 165 165hf operator handbook 9801 4150 3

JCB Robot 150, 165, 165HF Operator Handbook 9801-4150

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-4150
Number of Pages: 102
Size: 2.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Robot 150, 165, 165HF

1. INTRODUCTION
2. About this Handbook
3. Machine Models ……………………………………………….. 1
4. Location of Handbook ……………………………………….. 1
5. Using this Handbook …………………………………………. 1
6. Units of Measurement ……………………………………….. 1
7. Page Numbering ………………………………………………. 1
8. Left Side, Right Side …………………………………………. 1
9. Using the Machine ……………………………………………. 1
10. Warranty …………………………………………………………. 1
11. The JCB Skid Steer Loader
12. Machine Description ………………………………………….. 2
13. Safety First – Yours and Other People's ……………. 3
14. Safety Check List
15. General Safety …………………………………………………. 3
16. Operating Safety ………………………………………………. 4
17. Maintenance Safety ………………………………………….. 5
18. Safety Decals …………………………………………………. 6
19. Identifying Your Machine
20. Machine Identification Plate ………………………………. 8
21. Unit Identification ……………………………………………… 8
22. JCB Immobiliser Option …………………………………. 9
23. OPERATION
24. Introduction …………………………………………………… 21
25. Before Entering the Cab …………………………………. 21
26. Entering-Leaving the Cab
27. Hydraulic Controls Safety Restraint Bar ………………. 22
28. Cab Door and Vents
29. Opening and Closing the Cab Doors ………………….. 23
30. Ventilation of Optional Glazed Cab …………………….. 24
31. Emergency Exits
32. Machines with Unglazed Cab ……………………………. 24
33. Machines with Optional Glazed Cab …………………… 25
34. Seat Adjustment and Removal-Replacement …… 25
35. Seat Belt
36. Fastening the Seat Belt …………………………………….. 26
37. Releasing the Seat Belt …………………………………….. 26
38. Checking Seat Belt Operation ……………………………. 26
39. Cab Layout (servo machines) ………………………….. 27
40. Cab Layout (manual machines) ……………………….. 28
41. Controls, Switches and Instruments
42. Controls (servo machines) …………………………………. 29
43. Controls (manual machines) ………………………………. 30
44. Switches …………………………………………………………… 31
45. Warning Indicators …………………………………………… 32
46. Cab Heater Unit (optional) ………………………………. 33
47. Cab Interior Light (optional) ……………………………. 34
48. Loader Controls (servo machines)
49. Loader Arm-Shovel Control Lever
50. (single lever drive control) ……………………………………. 34
51. Loader Arm Control (dual lever drive control) ………… 35
52. Shovel Control (dual lever drive control) ……………….. 35
53. Auxiliary Attachments Control Switch …………………. 36
54. Auxiliary Attachments Detent Switch ………………….. 36
55. Float-Hand Held Attachments Control Switch (optional) 36
56. Loader Controls (manual machines)
57. Loader Arm Control …………………………………………… 37
58. Shovel Control ………………………………………………… 37
59. Before Starting the Engine ……………………………… 38
60. Starting the Engine ………………………………………… 39
61. Jump-Starting the Engine ………………………………. 40
62. Travelling Position
63. On Site …………………………………………………………… 41
64. On Public Roads ……………………………………………… 41
65. Rotating Beacon (optional) …………………………….. 41
66. Driving the Machine
67. Drive Control Lever (single lever drive control) ……….. 42
68. Drive Control Levers (dual lever drive control) ………… 42
69. Drive Control Levers (manual controls) …………………. 43
70. Operating Hints ……………………………………………….. 43
71. Starting, Stopping and Parking the Machine
72. Getting Moving ………………………………………………… 44
73. Stopping and Parking ……………………………………….. 44
74. Using the Attachments and Site Safety …………… 45
75. Quickhitch Control
76. Engaging the Shovel-Attachments ……………………… 47
77. Disengaging the Shovel-Attachments …………………. 48
78. Working with the Loader
79. Filling the Shovel ……………………………………………… 49
80. Loading a Truck ………………………………………………. 49
81. Scraping and Cutting ……………………………………….. 49
82. Operating in Low Temperatures ……………………… 50
83. Operating in High Temperatures …………………….. 50
84. OPERATION (cont’d)
85. Moving a Disabled Machine …………………………… 51
86. Transporting the Machine
87. Using a Trailer ………………………………………………… 51
88. Using a Truck …………………………………………………. 52
89. Transportation Safety ………………………………………. 52
90. Emergency Load Lower Procedure (servo m-c’s) 53
91. MAINTENANCE
92. Lubricants – Health and Safety
93. Hygiene …………………………………………………………. 61
94. Storage ………………………………………………………….. 61
95. Waste Disposal ……………………………………………….. 61
96. Handling …………………………………………………………. 61
97. First Aid – Oil …………………………………………………… 61
98. Spillage ………………………………………………………….. 61
99. Fires ………………………………………………………………. 61
100. Service Requirements ……………………………………. 62
101. Service Schedules
102. Every 10 Operating Hours or Daily
103. (for the first 50 operating hrs. only) ………………………… 63
104. Every 10 Operating Hours or Daily …………………….. 63
105. After the First 50 Operating Hours only ………………. 63
106. Every 50 Operating Hours or Weekly …………………. 63
107. Every 100 Operating Hours or 2 Weekly …………….. 64
108. Every 250 Operating Hours or Monthly ………………. 64
109. Every 500 Operating Hours or 6 Monthly ……………. 64
110. Every 1000 Operating Hours or Yearly ………………. 64
111. Every 2000 Operating Hours or 2 Yearly ……………. 64
112. Cleaning the Cab Interior ……………………………….. 65
113. ROPS-FOPS Structure
114. Checking the ROPS-FOPS Structure …………………. 65
115. Loader Arm Safety Strut
116. Installing the Safety Strut ………………………………….. 66
117. Removing the Safety Strut ………………………………… 66
118. Engine Compartment Access
119. Rear Door ……………………………………………………….. 67
120. Top Cover ……………………………………………………….. 67
121. Engine Compartment Illumination ……………………….. 67
122. Seat Belt
123. Checking Seat Belt Condition and Security ………….. 68
124. Greasing (10 Hours)
125. Quickhitch Pivot Points ……………………………………… 68
126. Greasing (50 Hours)
127. Loader Arm Pivot Points ……………………………………. 69
128. Lift and Compensating Ram Pivots …………………….. 69
129. Oiling
130. Control Linkages (manual Machines) ………………….. 70
131. Throttle Pedal (if fitted) ……………………………………… 70
132. Engine Air Filter
133. Changing the Elements ……………………………………. 71
134. Engine Oil and Filter
135. Checking the Oil Level ……………………………………… 72
136. Changing the Oil and Filter ……………………………….. 72
137. Engine Cooling System
138. Coolant Mixtures ……………………………………………… 74
139. Checking the Coolant Level ………………………………. 74
140. Changing the Coolant ………………………………………. 75
141. Cleaning the Coolant Radiator …………………………… 75
142. Engine Alternator Belt
143. Checking the Alternator Belt Tension …………………… 76
144. Adjusting the Alternator Belt ………………………………. 76
145. Drive Chain Lubrication
146. Checking the Oil Levels ……………………………………. 77
147. Changing the Oil ……………………………………………… 77
148. Fuel System
149. Types of Fuel ………………………………………………….. 78
150. Fuel Standards ……………………………………………….. 78
151. Low Temperature Fuels ……………………………………. 78
152. Petrol …………………………………………………………….. 78
153. Advice ……………………………………………………………. 78
154. Filling the Tank ……………………………………………….. 78
155. Draining the Fuel Filter ………………………………………. 79
156. Changing the Fuel Filter Element ………………………… 79
157. Hydraulic System
158. Checking the Fluid Level ………………………………….. 80
159. Changing the Filter ………………………………………….. 80
160. Battery
161. Safety ……………………………………………………………. 81
162. Checking the Electrolyte Level ………………………….. 82
163. Electrical System
164. Fuses ……………………………………………………………….. 83
165. Relays ……………………………………………………………… 83
166. Changing the Light Bulbs ………………………………….. 84
167. Light Bulbs ……………………………………………………… 85
168. Windscreen Washer ……………………………………….. 85
169. Tyres and Wheels
170. Inflating the Tyres …………………………………………….. 86
171. Renewing Segments of Optional Non-Inflatable Tyres 86
172. Checking the Wheel Bolt Torques ………………………. 86
173. Fluids, Capacities and Lubricants …………………… 87
174. Obtaining Replacement Parts ………………………….. 87
175. OPTIONAL ATTACHMENTS Page
176. Introduction ………………………………………………….. 101
177. Quick Release Couplings ………………………………. 102
178. Connecting-Disconnecting Hydraulic Hoses ….. 103
179. Shovels ………………………………………………………….. 104
180. 6-in-1 Shovel …………………………………………………… 104
181. Pallet Forks …………………………………………………….. 107
182. Manure-Silage Fork with Top Grab …………………… 108
183. Creep Speed Control (servo machines only) ……… 109
184. Attachment Frame …………………………………………… 110
185. SPECIFICATION
186. General Specification ……………………………………. 131
187. Tyre Specification …………………………………………. 131
188. Static Dimensions …………………………………………. 132
189. Optional Attachments …………………………………… 134
190. Noise and Vibration Data ………………………………. 135
191. Tipping Loads ………………………………………………. 135

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