JCB Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF Operator Manual 9811-6500

JCB Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF Operator Manual 9811-6500 - Image 2

JCB Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF Operator Manual 9811-6500 - Image 3

JCB Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF Operator Manual 9811-6500 - Image 4

JCB Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF Operator Manual 9811-6500 - Image 5

jcb robot 160 160hf 170 170hf 180 180hf 180t 180thf operator manual 9811 6500 2

jcb robot 160 160hf 170 170hf 180 180hf 180t 180thf operator manual 9811 6500 3

JCB Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF Operator Manual 9811-6500

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6500
Number of Pages: 195
Size: 10.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Robot 160, 160HF, 170, 170HF, 180, 180HF, 180T, 180THF

1. Safety Notices
2. Important Information …………………………………………………………………………. i
3. The Operator Manual …………………………………………………………………….. i
4. Safety Warnings ……………………………………………………………………………. i
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Location of Manual ………………………………………………………………………..2
14. Machine Description …………………………………………………………………………..4
15. The JCB Robot ……………………………………………………………………………..4
16. Intended Use ………………………………………………………………………………..4
17. Component Locations ……………………………………………………………………4
18. Safety Check List ……………………………………………………………………………….6
19. Safety – Yours and Others ………………………………………………………………6
20. General Safety ……………………………………………………………………………..6
21. Operating Safety …………………………………………………………………………..8
22. Maintenance Safety ……………………………………………………………………..12
23. Safety Labels …………………………………………………………………………………..17
24. Introduction …………………………………………………………………………………17
25. Safety Label Identification …………………………………………………………….18
26. Part Numbers and Description ………………………………………………………19
27. Identifying Your Machine …………………………………………………………………..20
28. Machine Identification Plate ………………………………………………………….20
29. Machine Security ……………………………………………………………………………..23
30. Introduction …………………………………………………………………………………23
31. JCB Plantguard …………………………………………………………………………..23
32. Construction Equipment Security And Registration Scheme (CESAR) .23
33. Operation
34. Introduction ……………………………………………………………………………………..25
35. Before Entering the Cab ……………………………………………………………………26
36. Entering and Leaving the Cab ……………………………………………………………28
37. Left Armrest ………………………………………………………………………………..28
38. Interlock Arm ………………………………………………………………………………29
39. Foot Pedals ………………………………………………………………………………..29
40. Emergency Exits …………………………………………………………………………30
41. Doors and Windows …………………………………………………………………………31
42. Opening and Closing the Door ………………………………………………………31
43. Ventilation of Optional Glazed Cab ………………………………………………..32
44. Seat Controls …………………………………………………………………………………..33
45. Introduction …………………………………………………………………………………33
46. Standard Seat ……………………………………………………………………………..33
47. Suspension Seat – when fitted ……………………………………………………….34
48. Seat Belt …………………………………………………………………………………………35
49. Inertia Reel Seat Belt …………………………………………………………………..35
50. Visibility Aids ……………………………………………………………………………………36
51. Mirrors and Adjustment ………………………………………………………………..36
52. Cab Layout ……………………………………………………………………………………..37
53. Component Key …………………………………………………………………………..38
54. Drive Controls, Switches and Instruments ……………………………………………39
55. Right Hand Console …………………………………………………………………….39
56. Front Console ……………………………………………………………………………..41
57. Instrument Cluster ……………………………………………………………………….43
58. Left Hand Console ……………………………………………………………………….45
59. Foot Throttle Control (Optional) ……………………………………………………..46
60. Cab Heater Unit (Optional) ……………………………………………………………47
61. Drive Control (JCB Single Lever Drive Controls) ……………………………..49
62. Drive Control (Manual Foot Control or Dual Control) ………………………..50
63. Loader Arm-Shovel Control (JCB style single lever drive control) ……….51
64. Loader Arm-Shovel Controls – Pedal Option (Manual Foot Control) ……52
65. Loader Controls (Dual Lever Drive Control) …………………………………….53
66. Power Management System (PMS) ……………………………………………….54
67. Safety Equipment …………………………………………………………………………….55
68. Rotating Beacon (Optional) …………………………………………………………..55
69. Before Starting The Engine ……………………………………………………………….56
70. Starting The Engine ………………………………………………………………………….57
71. Preparing The Machine For Travel ……………………………………………………..58
72. Travelling Position ……………………………………………………………………….58
73. Testing the Park Brake ……………………………………………………………………..61
74. Getting the Machine Moving ………………………………………………………………62
75. Getting Moving ……………………………………………………………………………62
76. Stopping and Parking the Machine ……………………………………………………..63
77. Working with your Machine ……………………………………………………………….64
78. Operating Practices and Site Safety ………………………………………………64
79. Safety Practices ………………………………………………………………………….65
80. Clothing and Safety Equipment ……………………………………………………..67
81. Danger Zone ………………………………………………………………………………67
82. Log Moving-Handling ……………………………………………………………………67
83. Operating Practices ……………………………………………………………………..67
84. Working With The Loader ……………………………………………………………..70
85. Operating Environment ……………………………………………………………………..72
86. Introduction …………………………………………………………………………………72
87. Operating in High Temperatures ……………………………………………………72
88. Operating in Low Temperatures …………………………………………………….72
89. Operating in Dusty or Sandy Areas ………………………………………………..72
90. Operating in Coastal Regions ……………………………………………………….72
91. Operating on Wet or Soft Ground …………………………………………………..72
92. Refuelling the Machine ……………………………………………………………………..73
93. Low Fuel Levels ………………………………………………………………………….73
94. Filling the Tank ……………………………………………………………………………73
95. Moving A Disabled Machine ………………………………………………………………75
96. Retrieval …………………………………………………………………………………….75
97. Emergency Load Lower Procedure ………………………………………………..76
98. Lowering the Boom in an Emergency …………………………………………….77
99. Safe Lifting Procedure ………………………………………………………………….78
100. Transporting The Machine …………………………………………………………………80
101. Using a Trailer …………………………………………………………………………….80
102. Using a Truck ……………………………………………………………………………..80
103. Transportation Safety …………………………………………………………………..82
104. Storage of the Machine …………………………………………………………………….83
105. Introduction …………………………………………………………………………………83
106. Storage Area ………………………………………………………………………………83
107. Prepare the Machine for Storage …………………………………………………..83
108. Put the Machine into Storage ………………………………………………………..83
109. During Storage ……………………………………………………………………………83
110. Take the Machine Out of Storage …………………………………………………..84
111. Routine Maintenance
112. Service Requirements ………………………………………………………………………85
113. Introduction …………………………………………………………………………………85
114. Owner-Operator Support ………………………………………………………………85
115. Service-Maintenance Agreements …………………………………………………85
116. Fit for Purpose Tests for Lifting Equipment ………………………………………86
117. Obtaining Replacement Parts ………………………………………………………..86
118. Health and Safety …………………………………………………………………………….87
119. Lubricants …………………………………………………………………………………..87
120. Battery ……………………………………………………………………………………….89
121. Service Schedules ……………………………………………………………………………91
122. Introduction …………………………………………………………………………………91
123. How to Use the Service Schedules ………………………………………………..91
124. Calendar Equivalents …………………………………………………………………..91
125. Pre-start Cold Checks, Service Points and Fluid Levels ……………………92
126. Functional Test and Final Inspection ………………………………………………94
127. Fluids, Lubricants and Capacities ……………………………………………………….96
128. Coolant Mixtures …………………………………………………………………………97
129. Fuels ………………………………………………………………………………………….98
130. Tools …………………………………………………………………………………………….101
131. Carrying Tools onto the Machine ………………………………………………….101
132. Tool Locations …………………………………………………………………………..101
133. Prepare the Machine for Maintenance ………………………………………………102
134. Introduction ……………………………………………………………………………….102
135. How to Make the Machine Safe (Loader Arm Lowered) ………………….103
136. How to Make the Machine Safe (Arm Lifted) ………………………………….104
137. Cleaning the Machine ……………………………………………………………………..106
138. Introduction ……………………………………………………………………………….106
139. Preparing the Machine for Cleaning ……………………………………………..106
140. Cleaning the Machine …………………………………………………………………106
141. Cleaning the Cab Interior ……………………………………………………………108
142. Checking for Damage ……………………………………………………………………..109
143. Check the Machine Body and Structure ………………………………………..109
144. Check the Tyres ………………………………………………………………………..109
145. Check the Seat and Seat Belt ……………………………………………………..109
146. Check the Hydraulic Hoses and Fittings ……………………………………….109
147. Checking the ROPS-FOPS Structure …………………………………………… 110
148. Greasing ………………………………………………………………………………………. 111
149. Introduction ………………………………………………………………………………. 111
150. Preparing the Machine for Greasing ……………………………………………. 111
151. Greasing 10 Hours ……………………………………………………………………. 112
152. Every 50 Hours …………………………………………………………………………. 113
153. Oiling …………………………………………………………………………………………… 114
154. Every 500 Hours ……………………………………………………………………….. 114
155. Access Panels ………………………………………………………………………………. 115
156. Engine Cover ……………………………………………………………………………. 115
157. Rear Panel ………………………………………………………………………………. 115
158. Seat Removal-Replacement ……………………………………………………….. 116
159. Electrical System …………………………………………………………………………… 117
160. Battery …………………………………………………………………………………….. 117
161. Jump Starting the Engine …………………………………………………………… 118
162. Fuses and Relays ………………………………………………………………………120
163. Battery Isolator ………………………………………………………………………….123
164. Engine ………………………………………………………………………………………….124
165. Oil and Filters ……………………………………………………………………………124
166. Cooling System …………………………………………………………………………127
167. Alternator Belt ……………………………………………………………………………130
168. Engine Air Filter …………………………………………………………………………131
169. Fuel System …………………………………………………………………………………..133
170. Introduction ……………………………………………………………………………….133
171. Fuel Filter …………………………………………………………………………………133
172. Priming the System ……………………………………………………………………136
173. Hydraulic System ……………………………………………………………………………137
174. Introduction ……………………………………………………………………………….137
175. Checking the Hydraulic Oil Level …………………………………………………137
176. Changing the Charge Filter Element …………………………………………….139
177. Changing the Return Filter Element ……………………………………………..140
178. Transmission …………………………………………………………………………………141
179. Drive Chain Lubrication ………………………………………………………………141
180. Tyres and Wheels …………………………………………………………………………..143
181. Tyre Inflation ……………………………………………………………………………..143
182. Checking the Wheel Nut Torque …………………………………………………..144
183. Renewing Segments of Optional Non-Inflatable Tyres …………………….144
184. Tracks …………………………………………………………………………………………..145
185. Track Adjustment ……………………………………………………………………….145
186. Windscreen Washer (optional) …………………………………………………………146
187. Checking the Level …………………………………………………………………….146
188. Optional Attachments
189. Introduction ……………………………………………………………………………………147
190. Hand Held Attachments …………………………………………………………………..148
191. Attachments For Your Machine ………………………………………………………..149
192. Impact Protection ……………………………………………………………………………150
193. Connecting-Disconnecting Hydraulic Hoses ……………………………………….151
194. Introduction ……………………………………………………………………………….151
195. Connecting the Hydraulic Hoses ………………………………………………….151
196. Disconnecting the Hydraulic Hoses ………………………………………………152
197. Quick Release Couplings ……………………………………………………………153
198. Attachments Control ……………………………………………………………………….155
199. RH Control Lever ……………………………………………………………………….155
200. Multifunction Control Lever ………………………………………………………….156
201. Quickhitch Control ………………………………………………………………………….157
202. Engaging the Shovel-Attachments ……………………………………………….157
203. Disengaging the Shovel-Attachments ……………………………………………159
204. Shovels …………………………………………………………………………………….160
205. 6-in-1 Shovel …………………………………………………………………………….161
206. Using the 6-in-1 Shovel ………………………………………………………………161
207. Daily Maintenance ……………………………………………………………………..163
208. Pallet Forks ……………………………………………………………………………………164
209. Safety ………………………………………………………………………………………164
210. Fitting-Removing Pallet Forks ……………………………………………………..164
211. Road Travel ………………………………………………………………………………164
212. Adjust the Fork Spacing ……………………………………………………………..164
213. Daily Maintenance ……………………………………………………………………..164
214. Manure-Silage Fork with Top Grab ……………………………………………………165
215. Safety ………………………………………………………………………………………165
216. Operation ………………………………………………………………………………….165
217. Control ……………………………………………………………………………………..165
218. Preparing for Travel ……………………………………………………………………165
219. Installing and Removing ……………………………………………………………..165
220. Using the Manure-Silage Fork ……………………………………………………..165
221. Daily Maintenance ……………………………………………………………………..165
222. Attachment Frame ………………………………………………………………………….166
223. Installing-Removing the Attachment Frame ……………………………………166
224. Specifications
225. General …………………………………………………………………………………………167
226. Machine Weights ……………………………………………………………………….167
227. Operating Capacity …………………………………………………………………….167
228. Fork Rated Capacities ………………………………………………………………..167
229. Static Dimensions …………………………………………………………………………..168
230. Wheeled Machines …………………………………………………………………….168
231. Tracked Machines ……………………………………………………………………..170
232. Auxiliary Pressures …………………………………………………………………………172
233. Noise Data …………………………………………………………………………………….173
234. Introduction ……………………………………………………………………………….173
235. All Machines ……………………………………………………………………………..174
236. Vibration Data ………………………………………………………………………………..175
237. Introduction ……………………………………………………………………………….175
238. Robot 180T, 180T HF …………………………………………………………………176
239. Robot 160, 160 HF, 170, 170 HF, 180, 180 HF ………………………………177
240. Tyre Sizes and Pressures ………………………………………………………………..178
241. Warranty Information
242. Machine Service Record Sheet ………………………………………………………..179
243. Registration Information ………………………………………………………………….181
244. European Community Standards
245. EC Declaration of Conformity …………………………………………………………..183
246. Introduction ……………………………………………………………………………….183
247. Explanation of the EC Declaration of Conformity ……………………………185

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