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Komatsu 830E-1AC Dump Truck Operation and Maintenance Manual CEAM031307

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM031307
Format: PDF
Size: 4.8MB
Number of Pages: 246

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E-1AC Dump Truck

1. Contents
2. INTRODUCTION
2.1. WARNINGS
2.2. FOREWORD
2.3. ABOUT THIS MANUAL
2.4. ALERTS
2.5. TRUCK MODEL ILLUSTRATION
2.6. NONOEM PARTS IN CRITICAL SYSTEMS
3. STANDARD CHARTS AND TABLES
3.1. GENERAL INFORMATION
3.2. STANDARD TIGHTENING TORQUES
3.3. CONVERSION MULTIPLIERS
4. GENERAL SAFETY
4.1. GENERAL SAFETY
4.2. PRECAUTIONS FOR TRUCK OPERATION
4.3. OPERATING THE MACHINE
4.3.1. EXTERIOR LIGHTING
4.4. PRECAUTIONS FOR MAINTENANCE
4.4.1. BEFORE PERFORMING MAINTENANCE
4.4.1.1. Electrical System Isolation
4.4.1.2. Securing the Dump Body
4.4.2. DURING MAINTENANCE
4.4.2.1. BATTERY HAZARD PREVENTION
4.5. WHEN REPAIRS ARE NECESSARY
4.6. SPECIAL PRECAUTIONS
5. WARNING AND CAUTIONS
5.1. GENERAL INFORMATION
5.2. PIN PLATE
5.3. GRADE SPEED CHART
5.4. MACHINE SAFETY
5.5. KEY SWITCH
5.6. OIL FILL AND CHECK
5.7. HIGH PRESSURES
5.8. BATTERY AND ISOLATION BOX
5.9. HIGH VOLTAGE
5.10. WELDING
5.11. LIFTING POINTS
5.12. EMERGENCY DUMPING
5.13. AUTOMATIC LUBRICATION FILL
5.14. ROPS/FOPS
5.15. COOLANT
5.16. TOWING
5.17. SEAT WEIGHT CAPACITY
5.18. LUBRICATION CHART
6. OPERATING INSTRUCTIONS
6.1. PREPARING FOR OPERATION
6.2. RETRACTABLE LADDER SYSTEM (If Equipped)
6.3. PRESHIFT BRAKE TEST
6.4. TRUCK OPERATION
6.4.1. ENGINE STARTUP SAFETY
6.4.2. MACHINE OPERATION SAFETY PRECAUTIONS
6.4.3. SUDDEN LOSS OF ENGINE POWER OR LOSS OF DRIVE SYSTEM FUNCTION
6.4.4. EMERGENCY STEERING SYSTEM
6.4.5. KOMVISION (If Equipped)
6.4.5.1. KomVision System Precautions
6.4.5.2. Component Locations
6.4.5.2.1. Cameras And Radars
6.4.5.2.2. Monitor Panel And KomVision Controller
6.4.5.3. Monitor Panel
6.4.5.4. Monitor Display
6.4.5.5. Radar System Object Detection Range
6.4.5.6. StartUp Inspection
6.4.5.6.1. Camera Inspections
6.4.5.6.2. Radar Inspections
6.4.5.6.3. Monitor Panel And Controller Cleaning
6.4.5.6.4. Camera Cleaning
6.4.6. FUEL DEPLETION
6.4.7. SAFE PARKING PROCEDURES
6.4.8. NORMAL ENGINE SHUTDOWN PROCEDURE
6.5. DISABLED TRUCK CONNECTORS
6.5.1. GENERAL INFORMATION
6.5.2. STEERING AND BRAKE SYSTEM
6.5.3. HOIST SYSTEM
6.6. TOWING
6.6.1. SPECIAL WIRING HARNESS
6.6.2. TOWING PROCEDURE
6.7. PAYLOAD METER IV SYSTEM
6.7.1. GENERAL INFORMATION
6.7.2. COMPONENT DESCRIPTION
6.7.3. SCOREBOARD
6.7.4. OPERATORS DISPLAY AND SWITCH
6.7.5. PAYLOAD OPERATION CALCULATION
6.7.6. SOURCES FOR PAYLOAD ERROR
6.7.7. Clean Truck Tare
6.7.8. DOWNLOADING HAUL CYCLE DATA
6.7.9. VIEWING ALARM DATA
6.7.10. DOWNLOADING ALARM DATA
6.8. AUTOMATIC LUBRICATION SYSTEM
6.8.1. GENERAL INFORMATION
6.8.2. COMPONENT DESCRIPTION
6.8.3. SYSTEM OPERATION
6.8.4. PREVENTIVE MAINTENANCE PROCEDURES
6.8.5. SYSTEM CHECKOUT
6.9. RESERVE ENGINE OIL SYSTEM (if equipped)
7. OPERATOR CAB AND CONTROLS
7.1. CAB INTERIOR
7.2. STEERING WHEEL AND CONTROLS
7.3. PEDALS
7.4. OVERHEAD PANEL AND DISPLAYS
7.5. CENTER CONSOLE
7.6. DIAGNOSTIC PORTS
7.7. OPERATOR SEAT, PREMIUM (if equipped)
7.8. OPERATOR SEAT, STANDARD
7.9. PASSENGER SEAT, PREMIUM (if equipped)
7.10. PASSENGER SEAT, STANDARD
7.11. HEATER / AIR CONDITIONER CONTROLS
7.12. INSTRUMENT PANEL
7.13. STATUS INDICATOR PANEL
7.13.1. STATUS INDICATORS
7.13.1.1. Body Up
7.13.1.2. Parking Brake
7.13.1.3. Propel System Not Ready
7.13.1.4. No Propel
7.13.1.5. Engine Warm Up
7.13.1.6. Engine Shutdown Delay
7.13.1.7. Retarding Grid Dryer
7.13.1.8. Wheel Brake Lock
7.13.1.9. Traction Control OFF
7.13.1.10. Repair Monitor
7.13.1.11. Snapshot In Progress
7.13.1.12. Pantograph Energized
7.13.1.13. Pantograph Up
7.13.1.14. Service Brake
7.13.1.15. Dynamic Retarding
7.13.1.16. No DC Link Voltage
7.14. DIGITAL DISPLAY OPERATIONS
7.14.1. DIGITAL DISPLAY MENUS
7.14.2. ACTIVE WARNINGS MENU
7.14.3. PAYLOAD DATA MENU
7.14.4. REPAIR ITEMS MENU
7.14.5. MAINTENANCE ITEMS MENU
7.14.6. CLEARED ITEMS MENU
7.14.7. SYSTEM CONTROLS MENU
7.14.8. TIRE DATA MENU
7.14.9. LANGUAGES MENU
7.14.10. CONFIGURE SYSTEM MENU
7.15. KOMTRAX Plus
7.15.1. KOMTRAX Plus OPERATION
7.15.2. DOWNLOADING KOMTRAX Plus DATA
7.15.3. UPLOADING KOMTRAX Plus DATA
7.16. ORBCOMM
7.17. KOMATSU WIRELESS BRIDGE (Bullet M2)
7.18. FUSES AND CIRCUIT BREAKERS
7.18.1. VEHICLE ELECTRICAL CENTER 89
7.18.2. VEHICLE ELECTRICAL CENTER 90
7.18.3. VEHICLE ELECTRICAL CENTER 91
7.18.4. CIRCUIT BREAKERS
8. LUBRICATION AND SERVICE
8.1. GENERAL INFORMATION
8.1.1. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
8.1.2. HYDRAULIC SYSTEM SERVICE
8.1.3. WHEEL MOTOR SERVICE
8.1.4. COOLANT LEVEL SERVICE
8.1.5. RESERVE ENGINE OIL SERVICE
8.1.6. CAB AIR FILTER SERVICE
8.1.7. FUEL SYSTEM SERVICE
8.1.8. INTAKE AIR CLEANER SERVICE
8.1.9. FRONT WHEEL HUB SERVICE
8.1.10. FRONT ENGINE MOUNT TRUNNION SERVICE
8.1.11. QUICK FILL SERVICE CENTER
8.1.12. TIE ROD INSPECTION AND TORQUE PROCEDURE
8.1.13. CHANGE AUTOMATIC LUBRICATION (AUTOLUBE) SYSTEM PUMP OIL
8.1.14. CHECK AUTOMATIC LUBRICATION (AUTOLUBE) SYSTEM PUMP OIL LEVEL
8.1.15. LUBRICATE TRACTION ALTERNATOR BEARING
8.2. LUBRICATION CHART
8.3. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
8.4. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION
8.5. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION
8.6. EVERY 250 HOUR LUBRICATION AND MAINTENANCE
8.7. EVERY 500 HOUR LUBRICATION AND MAINTENANCE
8.8. EVERY 1000 HOURS LUBRICATION AND MAINTENANCE
8.9. EVERY 2000 HOUR LUBRICATION AND MAINTENANCE INSPECTION
8.10. EVERY 2500 HOUR MAINTENANCE
8.11. EVERY 4000 HOUR MAINTENANCE
8.12. EVERY 5000 HOUR MAINTENANCE
8.13. EVERY 6000 HOUR MAINTENANCE
8.14. EVERY 6500 HOUR MAINTENANCE
8.15. EVERY 18000 HOUR MAINTENANCE
9. SPECIFICATIONS
9.1. MAJOR COMPONENT DESCRIPTION
9.1.1. Truck And Engine
9.1.2. Traction Alternator
9.1.3. Main Control Cabinet
9.1.4. AC Induction Traction Motorized Wheels
9.1.5. Suspension
9.1.6. Operators Cab
9.1.7. Power Steering
9.1.8. Dynamic Retarding
9.1.9. Brake System
9.2. SPECIFICATIONS
9.2.1. Engine
9.2.2. AC Electric Drive System
9.2.3. Dynamic Retarding
9.2.4. Battery Electric System
9.2.5. Service Capacities
9.2.6. Hydraulic Systems
9.2.7. Service Brakes
9.2.8. Parking Brake
9.2.9. Steering
9.2.10. Standard Dump Body Capacities And Dimensions
9.2.11. Tires
9.2.12. Weight Distribution
9.2.13. Overall Truck Dimensions
10. RADIO
10.1. AM/FM RADIO / MP3 / USB / iPOD / AUX PLAYER
10.1.1. USB Connection Port
10.1.2. Phone/Bluetooth Button
10.1.3. Digital Display
10.1.4. DISP (Display) Button
10.1.5. SRC/PWR/ESC (Source/Power/Escape) Button
10.1.6. Volume Knob/OK Button
10.1.7. NEXT Button
10.1.8. PREV (Previous) Button
10.1.9. Preset Buttons
10.1.10. RDM (Random) Button
10.1.11. RPT (Repeat) Button
10.1.12. Mute/Play/Pause Button
10.1.13. Browse Button
10.1.14. SCAN/ASCN (Scan/Autoscan) Button
10.1.15. Auxiliary Jack Port

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