Komatsu 830E-5 Dump Truck Field Assembly Instruction CEAW012201

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Komatsu 830E-5 Dump Truck Field Assembly Instruction CEAW012201

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW012201
Format: PDF
Size: 17.6MB
Number of Pages: 389

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 830E-5 Dump Truck

1. FOREWORD
2. TABLE OF CONTENTS
3. SAFETY RULES, TOOLS EQUIPMENT
3.1. SAFETY RULES
3.2. NITROGEN CHARGING VALVE
3.3. ROLLOUT ASSEMBLY
3.4. SLEEVE ALIGNMENT TOOLS
3.5. QUICK DISCONNECT COUPLING
3.6. HARNESS
3.7. PULLER TOOL
3.8. SOCKETS AND ADAPTERS
3.9. DUST CAPS
3.10. HYDRAULIC SYSTEM FLUSHING TOOLS
3.11. JUMPER CABLE
3.12. AHT CALIBRATION TOOLS (IF EQUIPPED)
3.13. AHT DIAGNOSTIC TOOLS (IF EQUIPPED)
3.14. MISCELLANEOUS SERVICE TOOLS
3.15. PAYLOAD DATA MANAGER
3.16. HYDRAULIC SYSTEM VACUUM PUMP
3.17. KOMVISION CALIBRATION TOOLS (IF EQUIPPED)
3.18. HEATED EXHAUST TOOL (IF EQUIPPED)
3.19. BRAKE PISTON TOOL
3.20. HIGH VOLTAGE TOOLS
3.20.1. VDC CUSTOM METER KIT (58B0600800)
3.21. SUSPENSION TOOLS
3.21.1. SUSPENSION OILING AND CHARGING BLOCK KIT (58E0011190)
3.22. BODY PAD SPACER TOOL
4. TRUCK COMPONENTS AND SPECIFICATIONS
4.1. Truck and Engine
4.2. AC Induction Traction Motorized Wheels
4.3. Suspension
4.4. Operators Cab
4.5. Power Steering
4.6. Dynamic Retarding Grid
4.7. Brake System
4.8. Selective Catalytic Reduction (SCR)
4.9. Diesel Exhaust Fluid (DEF)
5. SPECIFICATIONS
6. MAJOR COMPONENT WEIGHTS
6.1. REAR AXLE COMPONENTS
7. RECEIVING ASSEMBLY PREPARATION
7.1. Preparation
7.2. Coded Boxes
8. CHASSIS ASSEMBLY
9. DUMP BODY ASSEMBLY
9.1. GENERAL INFORMATION
9.2. BODY ASSEMBLY
9.3. BODY WELDING
10. FINAL ASSEMBLY
10.1. Mount Tires, Rim Adapter, and Torque
10.2. Rear Wheel Installation
10.3. Body
10.4. Body Pad Shimming Procedure
10.5. Rock Ejectors
10.6. Mud Flaps
10.7. Guide Brackets
10.8. Retention Sling
10.9. Body Up Switch Adjustment
10.10. Hoist limit switch adjustment
10.11. Bolt in Lubrication System
10.12. Isolation Box Installation
10.13. Camera and Radar
11. FINAL CHECKOUT
12. APPENDIX
12.1. STANDARD TORQUE CHARTS AND CONVERSION TABLES
12.2. SUSPENSION OILING AND CHARGING PROCEDURE
12.3. SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
12.4. OIL AND NITROGEN SPECIFICATIONS CHART
12.5. FAN CLUTCH CHECKOUT PROCEDURE
12.6. ENGINE EMISSIONS AFTERTREATMENT SYSTEMS
12.7. TOEIN ADJUSTMENT
12.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
12.9. ELECTRIC CHECKOUT PROCEDURE
12.10. INTERFACE MODULE CHECKOUT PROCEDURE
12.11. ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
12.12. HYDRAULIC CHECKOUT PROCEDURE
12.13. Brake Test PreShift Checkout Procedure
12.14. BRAKE SYSTEM CHECKOUT PROCEDURE
12.15. AUTOMATIC LUBRICATION SYSTEM
12.16. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
12.17. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
12.18. TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
12.19. PAYLOAD METER IV CHECKOUT PROCEDURE
12.20. ALTERNATOR LOCK CHECKOUT PROCEDURE
12.21. KOMTRAX PLUS 2 SHOP SETUP CHECKOUT PROCEDURE
12.22. KOMTRAX PLUS 2 SITE SETUP CHECKOUT PROCEDURE
12.23. KOMVISION CHECKOUT PROCEDURE
12.24. KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
12.25. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
12.26. FIELD ASSEMBLY INSPECTION REPORT
12.27. HOUR POSTCOMMISSIONING CHECKSHEET

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