komatsu 860e 1kt dump truck field assembly instruction ceaw005702 1

komatsu 860e 1kt dump truck field assembly instruction ceaw005702 2

komatsu 860e 1kt dump truck field assembly instruction ceaw005702 3

komatsu 860e 1kt dump truck field assembly instruction ceaw005702 4

komatsu 860e 1kt dump truck field assembly instruction ceaw005702 5

Komatsu 860E-1KT Dump Truck Field Assembly Instruction CEAW005702

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW005702
Format: PDF
Size: 11.1MB
Number of Pages: 290

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 860E-1KT Dump Truck

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SAFETY RULES, TOOLS EQUIPMENT
4.1. SAFETY RULES
4.2. TOOLS AND EQUIPMENT FOR ASSEMBLY
4.3. LIFTING SLING GENERAL INFORMATION
4.4. HYDRAULIC SYSTEM FLUSHING TOOLS
4.5. HYDRAULIC SYSTEM VACUUM PUMP
5. TRUCK COMPONENTS AND SPECIFICATIONS
5.1. Truck And Engine
5.2. Main Alternator
5.3. AC Induction Traction Motorized Wheels
5.4. Suspension
5.5. Operators Cab
5.6. Power Steering
5.7. Dynamic Retarding
5.8. Brake System
5.9. SPECIFICATIONS
5.9.1. ENGINE
5.9.2. AC ELECTRIC DRIVE SYSTEM
5.9.3. DYNAMIC RETARDING
5.9.4. BATTERY ELECTRIC SYSTEM
5.9.5. SERVICE CAPACITIES
5.9.6. HYDRAULIC SYSTEMS
5.9.7. SERVICE BRAKES
5.9.8. STEERING
5.9.9. TIRES
5.9.10. STANDARD DUMP BODY CAPACITIES AND DIMENSIONS
5.9.11. WEIGHT DISTRIBUTION
6. MAJOR COMPONENT WEIGHTS
6.1. CHASSIS
6.2. DECK AND DECK SUPPORT COMPONENTS
6.3. POWER MODULE
6.4. HYDRAULIC COMPONENTS
6.5. FRONT AXLE COMPONENTS
6.6. REAR AXLE COMPONENTS
7. FIELD WELDING FOR ASSEMBLY OR REPAIR
7.1. WELDER QUALIFICATION AND TRAINING
7.2. WELD PROCEDURES
7.3. APPROVED CONSUMABLES
7.4. WELD QUALITY REQUIREMENTS
7.5. MATERIALS, CONTROLS, AND PRECAUTIONS
7.6. WELD INSPECTION
7.7. RECORDS
7.8. ANNEX A
7.9. ANNEX B
7.9.1. TOE HAMMER PEENING
7.9.1.1. Procedure
7.9.2. TOE GRINDING WITH A ROTARY BURR
7.9.2.1. Procedure
7.10. BIBLIOGRAPHY
7.10.1. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
7.10.1.1. Engine Shutdown Procedure Before Welding or Performing Maintenance
7.10.1.2. Precautions Before Welding or Performing Maintenance
8. RECEIVING ASSEMBLY PREPARATION
8.1. Color Coded Boxes
8.2. ASSEMBLY LAYOUT
9. CHASSIS ASSEMBLY
9.1. RECOMMENDED ASSEMBLY DATA
9.2. BASIC ASSEMBLY PROCEDURE
9.3. ORDER OF ASSEMBLY
9.4. CHASSIS ASSEMBLY
9.5. GENERAL PRECAUTIONS AND INSTRUCTION
9.5.1. Upper Mounting Joint 60 Advance
9.5.2. Front Wheel Installation
9.5.3. Rear Wheel Installation
10. DUMP BODY ASSEMBLY
10.1. GENERAL INFORMATION
10.2. BODY WELDING INFORMATION
10.3. BODY ASSEMBLY
11. FINAL ASSEMBLY
11.1. SAFETY
11.2. BEFORE STARTING THE ENGINE
12. FINAL CHECKOUT
13. APPENDIX
13.1. LUBRICATION CHART
13.1.1. LUBRICATION CHART
13.2. OILING AND CHARGING PROCEDURE
13.2.1. GENERAL
13.2.2. EQUIPMENT LIST
13.2.3. HYDRAIR CHARGING KIT
13.2.3.1. Installation of Charging Kit
13.2.3.2. Removal of Charging Kit
13.2.4. SUPPORT BLOCKS FOR OILING AND CHARGING DIMENSIONS
13.2.5. FRONT SUSPENSION
13.2.5.1. Front Suspension Oiling
13.2.5.2. Front Suspension Nitrogen Charging
13.2.6. REAR SUSPENSION
13.2.6.1. Rear Suspension Oiling
13.2.6.2. Rear Suspension Nitrogen Charging
13.2.7. OIL AND NITROGEN SPECIFICATIONS CHART
13.3. TOEIN ADJUSTMENT
13.4. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
13.4.1. GREASE REQUIREMENTS
13.4.1.1. Required Lubricant
13.4.2. SYSTEM PRIMING
13.4.2.1. Pump Pressure Control
13.4.2.2. Pressure Control Valve Adjustment
13.4.2.3. Flow Control Valve Adjustment
13.4.3. PUMP HOUSING OIL
13.4.4. SYSTEM CHECKOUT
13.4.4.1. Lubrication Cycle Operation
13.4.5. PREVENTATIVE MAINTENANCE
13.4.5.1. Daily Lubrication System Inspection
13.4.5.2. SYSTEM TROUBLESHOOTING CHART
13.5. RESERVE OIL SYSTEM CHECKOUT PROCEDURE
13.6. A/C CHECKOUT PROCEDURE
13.7. A/C DRIVE BELT ADJUSTMENT PROCEDURE
13.8. HYDRAULIC SYSTEM CHECKOUT PROCEDURE
13.9. BRAKE SYSTEM CHECKOUT PROCEDURE
13.10. VHMS SETUP PROCEDURE
13.11. VHMS CHECKOUT PROCEDURE
13.12. INTERFACE MODULE CHECKOUT PROCEDURE
13.13. PLM III CHECKOUT PROCEDURE
13.14. ELECTRICAL CHECKOUT PROCEDURE
13.15. KOMATSU HAUL TRUCK COMMISSIONING PROCEDURE
13.16. STANDARD TORQUE CHARTS AND CONVERSION TABLES
13.16.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
13.16.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap Screws (SAE)
13.16.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Capscrews Class 10 Nuts
13.17. HYDRAULIC SYSTEM FLUSHING PROCEDURE
13.17.1. SYSTEM FLUSHING
13.17.1.1. Hydraulic System Flushing Procedure
13.18. FIELD ASSEMBLY INSPECTION REPORT
13.19. HOUR POST COMMISSIONING CHECKSHEET

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