Komatsu 960E-1K Dump Truck Operation and Maintenance Manual CEAM022100

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Komatsu 960E-1K Dump Truck Operation and Maintenance Manual CEAM022100

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM022100
Format: PDF
Size: 2.3MB
Number of Pages: 174

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 960E-1K Dump Truck

1. COVER
2. INTRODUCTION
2.1. FOREWORD
2.2. TRUCK MODEL ILLUSTRATION
2.3. ABOUT THIS MANUAL
2.4. ALERTS PAGE
3. TABLE OF CONTENTS
4. STANDARD CHARTS AND TABLES
4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
4.2. STANDARD ASSEMBLY TORQUES For 12Point, Grade 9 Cap screws (SAE)
4.3. STANDARD ASSEMBLY TORQUES For Class 10.9 Cap screws Class 10 Nuts
5. SAFETY
5.1. GENERAL
5.2. PRECAUTIONS BEFORE OPERATION
5.3. OPERATING THE TRUCK
5.4. TOWING
5.5. WORKING NEAR BATTERIES
5.6. BEFORE PERFORMING MAINTENANCE
5.7. WHILE PERFORMING MAINTENANCE
5.8. TIRES
5.9. WHEN REPAIRS ARE NECESSARY
5.10. SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
5.11. ADDITIONAL JOB SITE RULES
6. WARNINGS AND CAUTIONS
6.1. GRADE/SPEED CHART
6.2. INSTRUMENT PANEL
6.3. BATTERIES
6.4. HIGH VOLTAGE
6.5. RADIATOR
6.6. CRUSHING HAZARD
6.7. CYLINDER PRESSURE
6.8. FILLING THE HYDRAULIC TANK
6.9. HYDRAULIC OIL PRESSURE
6.10. EMERGENCY TOWING PROCEDURE
6.11. EMERGENCY DUMP PROCEDURE
6.12. GREASE POINT
6.13. WELDING
6.14. EMERGENCY SHUTDOWN
6.15. SPRING PRESSURE
6.16. ROPS/FOPS
6.17. EMERGENCEY EGRESS
6.18. PRODUCT IDENTIFICATION PLATE
6.19. LUBRICATION CHART
7. OPERATING INSTRUCTIONS
7.1. PREPARING FOR OPERATION
7.2. WALK AROUND INSPECTION
7.3. ENGINE STARTUP
7.4. AFTER ENGINE STARTUP
7.5. EMERGENCY STEERING SYSTEM
7.6. PRECAUTIONS DURING TRUCK OPERATION
7.7. OPERATING ON A HAUL ROAD
7.8. STARTING ON A GRADE WITH A LOADED TRUCK
7.9. LOADING THE DUMP BODY
7.10. DUMPING A LOAD
7.11. USING THE SPEED CONTROL FEATURE
7.12. SAFE PARKING PROCEDURE
7.13. NORMAL ENGINE SHUTDOWN PROCEDURE
7.14. SUDDEN LOSS OF ENGINE POWER
7.15. FUEL DEPLETION
7.16. TOWING
7.17. DISABLED TRUCK OPERATION
7.18. DISABLED TRUCK DUMPING PROCEDURE
7.19. RESERVE ENGINE OIL SYSTEM
8. OPERATOR CAB AND CONTROLS
8.1. STEERING WHEEL AND CONTROLS
8.2. PEDALS
8.3. GRADE/SPEED CHART
8.4. OVERHEAD PANEL COMPONENTS
8.5. CENTER CONSOLE
8.6. DIAGNOSTIC PORTS
8.7. OPERATORS SEAT
8.8. HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
8.9. INSTRUMENT PANEL
8.10. STATUS INDICATOR LIGHTS
8.11. DIGITAL DISPLAY OPERATION
8.12. VEHICLE HEALTH MONITORING SYSTEM (VHMS)
8.13. FUSES AND CIRCUIT BREAKERS
9. LUBRICATION AND SERVICE
9.1. SERVICE CAPACITIES
9.2. HYDRAULIC TANK SERVICE
9.3. COOLING SYSTEM SERVICE
9.4. WHEEL MOTOR SERVICE
9.5. RESERVE OIL TANK SERVICE
9.6. AIR CLEANER SERVICE
9.7. LUBRICATION CHART
9.8. HOUR (DAILY) INSPECTION
9.9. HOUR (DAILY) INSPECTION (cont.)
9.10. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.11. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.12. INITIAL 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.13. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.16. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.17. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.18. HOUR LUBRICATION AND MAINTENANCE CHECKS
10. AUTOMATIC LUBRICATION SYSTEM
10.1. GENERAL DESCRIPTION
10.2. SYSTEM COMPONENTS
10.3. SYSTEM OPERATION
10.4. GENERAL INSTRUCTIONS
10.5. LUBRICANT PUMP
10.6. INJECTORS (SL1 Series H)
10.7. PREVENTIVE MAINTENANCE PROCEDURES
10.8. SYSTEM CHECKOUT
10.9. SYSTEM TROUBLESHOOTING CHART
11. COMPONENTS SPECIFICATIONS
11.1. MAJOR COMPONENT DESCRIPTIONS
11.2. SPECIFICATIONS
12. PAYLOAD METER III
12.1. Introduction
12.2. COMPONENT DESCRIPTION
12.3. LOAD DISPLAY AND OPERATOR SWITCHES
12.4. PAYLOAD OPERATION CALCULATION
12.5. SOURCES FOR PAYLOAD ERROR
12.6. HAUL CYCLE DATA
12.7. PDM SOFTWARE OVERVIEW
12.8. DOWNLOADING DATA
12.9. PLM III SYSTEM CONFIGURATION
12.10. DATA ANALYSIS
13. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
13.1. OPERATING INSTRUCTIONS

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