Komatsu 960E-2KT Dump Truck Field Assembly Instruction CEAW006511

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Komatsu 960E-2KT Dump Truck Field Assembly Instruction CEAW006511

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW006511
Format: PDF
Size: 14.5MB
Number of Pages: 300

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 960E-2KT Dump Truck

1. FOREWORD
2. TABLE OF CONTENTS
3. SAFETY RULES, TOOLS EQUIPMENT
3.1. TOOLS AND EQUIPMENT FOR ASSEMBLY
3.2. LIFTING SLING GENERAL INFORMATION
3.3. HIGH VOLTAGE TOOLS
3.4. SUSPENSION TOOLS
4. TRUCK COMPONENTS SPECIFICATIONS
4.1. MAJOR COMPONENT DESCRIPTIONS
4.2. SPECIFICATIONS
5. MAJOR COMPONENT WEIGHTS
5.1. CHASSIS
5.2. DECK AND DECK SUPPORT COMPONENTS
5.3. POWER MODULE
5.4. HYDRAULIC COMPONENTS
5.5. FRONT AXLE COMPONENTS
5.6. REAR AXLE COMPONENTS
6. FIELD WELDING FOR ASSEMBLY OR REPAIR
6.1. WELDER QUALIFICATION AND TRAINING
6.2. WELD PROCEDURES
6.3. APPROVED CONSUMABLES
6.4. WELD QUALITY REQUIREMENTS
6.5. MATERIALS, CONTROLS, AND PRECAUTIONS
6.6. WELD INSPECTION
6.7. RECORDS
6.8. ANNEX A
6.9. ANNEX B
6.10. BIBLIOGRAPHY
6.11. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
6.12. Engine Shutdown Procedure BeforeWelding Or Performing Maintenance
6.13. Before Welding On The Machine, ObeyThe Following Guidelines
7. RECEIVING ASSEMBLY PREPARATION
7.1. Preparation
7.2. Color Coded Boxes
8. CHASSIS ASSEMBLY
9. DUMP BODY ASSEMBLY
9.1. GENERAL INFORMATION
9.2. BODY WELDING INFORMATION
9.3. BODY ASSEMBLY
10. FINAL ASSEMBLY
10.1. Dump Body Installation
10.2. Body Pad Body Guide Installation
10.3. Body Pad Shimming Procedure
10.4. Body Up Switch Hoist Limit Switch Installation
10.5. Miscellaneous Installations
11. FINAL CHECKOUT
12. APPENDIX
12.1. STANDARD TORQUE CHARTS AND CONVERSION TABLES
12.2. SUSPENSION OILING AND CHARGING PROCEDURE
12.3. SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
12.4. OIL AND NITROGEN SPECIFICATIONS CHART
12.5. TOEIN ADJUSTMENT PROCEDURE
12.6. HYDRAULIC SYSTEM FLUSHING PROCEDURE
12.7. AUTOMATIC LUBRICATION SYSTEM PRIMING
12.8. PARKING BRAKE BLEEDING/FLUSHING PROCEDURE
12.9. AUTOMATIC LUBRICATION CHECKOUT PROCEDURE
12.10. RESERVE OIL SYSTEM CHECKOUT PROCEDURE
12.11. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
12.12. HYDRAULIC SYSTEM CHECKOUT PROCEDURE
12.13. BRAKE SYSTEM CHECKOUT
12.14. KOMTRAX PLUS SETUP PROCEDURE
12.15. KOMTRAX PLUS CHECKOUT PROCEDURE
12.16. PAYLOAD METER IV CHECKOUT PROCEDURE
12.17. WIRELESS BRIDGE CHECKOUT PROCEDURE
12.18. ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
12.19. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
12.20. FIELD ASSEMBLY INSPECTION REPORT
12.21. HOUR POSTCOMMISSIONING CHECKSHEET

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