Komatsu D68ESS-12 Bull Dozer Operation and Maintenance Manual PEN00166-00

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Komatsu D68ESS-12 Bull Dozer Operation and Maintenance Manual PEN00166-00

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: PEN00166-00
Format: PDF
Size: 4.3MB
Number of Pages: 204

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- D68ESS-12 Bull Dozer

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE
2.4.3. POSITION OF SERVICE METER
2.4.4. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF PROBLEMS ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. NO PEOPLE ON ATTACHMENTS
4.3.12. CRUSHING OR CUTTING PREVENTION
4.3.13. PREVENTION OF BURNS
4.3.14. FIRE PREVENTION
4.3.15. ACTION IF FIRE OCCURS
4.3.16. WINDOW WASHER LIQUID
4.3.17. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.18. PRECAUTIONS FOR ATTACHMENTS
4.3.19. UNAUTHORIZED MODIFICATION
4.3.20. SAFETY AT WORKSITE
4.3.21. WORKING ON LOOSE GROUND
4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.23. ENSURE GOOD VISIBILITY
4.3.24. VENTILATION FOR ENCLOSED AREAS
4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE OPERATION
4.4.2.2. PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. PROHIBITED OPERATIONS
4.4.2.6. USING BRAKES
4.4.2.7. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. NO UNAUTHORIZED PERSONNEL INTO AREA
4.5.8. ATTACHMENTS
4.5.9. WORK UNDER THE MACHINE
4.5.10. NOISE
4.5.11. PRECAUTIONS WHEN USING HAMMER
4.5.12. REPAIR WELDING
4.5.13. REMOVING BATTERY TERMINAL
4.5.14. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.15. DO NOT DISASSEMBLE RECOIL SPRING
4.5.16. PRECAUTION WITH HIGHPRESSURE OIL
4.5.17. HANDLING HIGHPRESSURE HOSES
4.5.18. WASTE MATERIAL
4.5.19. COMPRESSED AIR
4.5.20. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MONITOR PANEL
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. FUSE
5.2.5. ELECTRIC POWER TAKEOUT ADAPTER
5.2.6. CAP, COVER WITH LOCK
5.2.7. DOOR POCKET
5.2.8. TOOL BOX
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. MACHINE OPERATION
5.3.6. SHIFTING GEARS
5.3.7. SHIFTING BETWEEN FORWARD AND REVERSE
5.3.8. STEERING MACHINE
5.3.9. PRECAUTIONS FOR OPERATION
5.3.10. WORK POSSIBLE USING BULLDOZER
5.3.11. ADJUSTING POSTURE OF WORK EQUIPMENT
5.3.12. PARKING MACHINE
5.3.13. CHECK AFTER FINISHING WORK
5.3.14. LOCKING
5.3.15. TIPS FOR LONGER UNDERCARRIAGE LIFE
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION MEANS
5.4.2. PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
5.4.3. LOADING, UNLOADING WORK
5.4.4. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. MACHINE TOWING METHOD
5.7.3. IF BATTERY IS DISCHARGED
5.7.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. OUTLINE OF OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. RELATING TO ELECTRIC SYSTEM
6.3. WEAR PARTS LIST
6.3.1. WEAR PARTS LIST
6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
6.4.1. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.4.2. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. WHEN REQUIRED
6.8.1.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.1.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.1.3. CHECK TRACK SHOE TENSION, ADJUST
6.8.1.4. CHECK AND TIGHTEN TRACK SHOE BOLTS
6.8.1.5. CHECK ELECTRICAL INTAKE AIR HEATER
6.8.1.6. REVERSE AND REPLACE END BITS AND CUTTING EDGES
6.8.1.7. CLEAN, CHECK RADIATOR FINS
6.8.1.8. CHECK IDLER OIL LEVEL, ADD OIL
6.8.1.9. ADJUST IDLER CLEARANCE
6.8.1.10. CHECK OIL LEVEL IN DAMPER CASE, ADD AND CHANGE OIL
6.8.1.11. PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
6.8.1.12. PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM
6.8.2. CHECK BEFORE STARTING
6.8.3. EVERY 50 HOURS SERVICE
6.8.3.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
6.8.3.2. LUBRICATING
6.8.4. EVERY 250 HOURS SERVICE
6.8.4.1. LUBRICATING
6.8.4.2. GREASE EQUALIZER BAR SIDE PIN
6.8.4.3. GREASE EQUALIZER BAR CENTER PIN
6.8.4.4. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
6.8.4.5. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
6.8.4.6. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.4.7. CHECK FAN BELT TENSION, ADJUST
6.8.4.8. CHECK, CLEAN FUEL STRAINER
6.8.4.9. CHECK BRAKE PERFORMANCE
6.8.5. EVERY 500 HOURS SERVICE
6.8.5.1. REPLACE FUEL FILTER CARTRIDGE
6.8.5.2. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.5.3. REPLACE CORROSION RESISTOR CARTRIDGE
6.8.5.4. REPLACE POWER TRAIN OIL FILTER ELEMENT
6.8.6. EVERY 1000 HOURS SERVICE
6.8.6.1. CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)
6.8.6.2. CHANGE OIL IN FINAL DRIVE CASE
6.8.6.3. CLEAN BREATHER
6.8.6.4. GREASE UNIVERSAL JOINT
6.8.6.5. GREASE TENSION PULLEY ASSEMBLY
6.8.6.6. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
6.8.6.7. CHECK PLAY OF TURBOCHARGER ROTOR
6.8.7. EVERY 2000 HOURS SERVICE
6.8.7.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER CARTRIDGE AND CLEAN SUCTION STRAINER
6.8.7.2. CLEAN, CHECK TURBOCHARGER
6.8.7.3. CHECK VIBRATION DAMPER
6.8.7.4. CHECK ALTERNATOR, STARTING MOTOR
6.8.7.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
6.8.8. EVERY 4000 HOURS SERVICE
6.8.8.1. CHECK WATER PUMP
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. GENERAL PRECAUTIONS
8.1.1. PRECAUTIONS RELATED TO SAFETY
8.2. HANDLING TOWING WINCH
8.2.1. EXPLANATION OF COMPONENTS
8.2.2. OPERATION
8.2.3. SERVICE PROCEDURE
8.2.4. SPECIFICATIONS
8.3. HANDLING TRIMMING DOZER
8.3.1. GENERAL VIEW
8.3.2. EXPLANATION OF COMPONENTS
8.3.3. OPERATION
8.3.4. MAINTENANCE
8.3.5. SPECIFICATIONS
9. INDEX

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