komatsu fg40z 10 fg35 10 fg40 10 fg45 10 fg50a 10 fd40z 10 fd35 10 fd40 10 fd45 10 fd50a 10 fd40yz operation and maintenance manual aec10e1 02 1

komatsu fg40z 10 fg35 10 fg40 10 fg45 10 fg50a 10 fd40z 10 fd35 10 fd40 10 fd45 10 fd50a 10 fd40yz operation and maintenance manual aec10e1 02 2

komatsu fg40z 10 fg35 10 fg40 10 fg45 10 fg50a 10 fd40z 10 fd35 10 fd40 10 fd45 10 fd50a 10 fd40yz operation and maintenance manual aec10e1 02 3

komatsu fg40z 10 fg35 10 fg40 10 fg45 10 fg50a 10 fd40z 10 fd35 10 fd40 10 fd45 10 fd50a 10 fd40yz operation and maintenance manual aec10e1 02 4

komatsu fg40z 10 fg35 10 fg40 10 fg45 10 fg50a 10 fd40z 10 fd35 10 fd40 10 fd45 10 fd50a 10 fd40yz operation and maintenance manual aec10e1 02 5

Komatsu FG40Z-10, FG35-10, FG40-10, FG45-10, FG50A-10, FD40Z-10, FD35-10, FD40-10, FD45-10, FD50A-10, FD40YZ Operation and Maintenance Manual AEC10E1-02

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: AEC10E1-02
Format: PDF
Size: 8.8MB
Number of Pages: 175

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- FG40Z-10 Forklift Truck
- FG35-10 Forklift Truck
- FG40-10 Forklift Truck
- FG45-10 Forklift Truck
- FG50A-10 Forklift Truck
- FD40Z-10 Forklift Truck
- FD35-10 Forklift Truck
- FD40-10 Forklift Truck
- FD45-10 Forklift Truck
- FD50A-10 Forklift Truck
- FD40YZ-10 Forklift Truck
- FD35Y-10 Forklift Truck
- FD40Y-10 Forklift Truck
- FD45Y-10 Forklift Truck
- FD50AY-10 Forklift Truck

1. INTRODUCTION
1.1. INTRODUCTION
1.2. ABOUT THIS MANUAL
1.3. ENGINE MOUNTED ON THIS LIFT TRUCK
1.3.1. EXHAUST GAS CONTROL (APPLIED TO DIESEL ENGINE LIFT TRUCK)
1.3.2. CERTIFICATION LABEL AFFIXED POSITION
1.4. FOR YOUR SAFETY
1.4.1. SIGNAL WORDS
1.4.2. SAFETY INDICATORS
1.5. APPLICABLE MODEL AND SERIAL NO.
1.6. GENERAL VIEW OF LIFT TRUCK
1.6.1. APPLICATION OF LIFT TRUCK
1.6.2. DIRECTION OF LIFT TRUCK
1.7. UNITS OF MEASURE
1.8. QUALIFICATIONS FOR OPERATION
1.9. RUNNING IN NEW LIFT TRUCK
1.9.1. RUNNING IN NEW LIFT TRUCK
1.9.2. MAINTENANCE FOR NEW LIFT TRUCK
1.10. WARRANTY AND SERVICE
1.10.1. PERIODICAL EXCHANGE PARTS
1.10.2. USE OF GENUINE KOMATSU UTILITY PARTS AND OILS
1.10.3. ENGINE MOUNTED ON THIS LIFT TRUCK
1.11. NECESSARY INFORMATION OF LIFT TRUCK
1.11.1. MEMORANDUM (TO BE FILLED BY KOMATSU FORKLIFT DISTRIBUTOR)
1.11.2. MODEL AND SERIAL NO. PLATE LOCATION
1.11.3. ENGINE SERIAL NO. PLATE OR STAMPING LOCATION
1.11.4. HOUR METER LOCATION
1.12. CONTENTS
2. SAFETY
2.1. SAFETY
2.2. SAFETY LABEL
2.2.1. SAFETY LABEL LOCATION CHART
2.2.2. SAFETY LABELS
2.3. BASIC PRECAUTIONS
2.3.1. FOLLOW RULES
2.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
2.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
2.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
2.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
2.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
2.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
2.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
2.3.9. CAUTION WHEN WASHING LIFT TRUCK
2.3.10. TO AVOID BURN INJURY
2.3.11. FIRE PREVENTION
2.3.12. IF A FIRE BREAKS OUT
2.3.13. DO NOT MODIFY THE LIFT TRUCK
2.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
2.3.15. SECURE SAFETY AT THE WORKING AREA
2.3.16. ENGINE EXHAUST GAS IS POISONOUS
2.3.17. ASBESTOS CAUTION
2.3.18. WINDOW WASHER CAUTION
2.4. BEFORE STARTING OPERATION
2.4.1. STARTUP INSPECTION
2.4.2. INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE CHECK THE FOLLOWINGS BEFORE STARTING THE ENGINE
2.4.3. STARTUP INSPECTION
2.5. TRAVELLING THE LIFT TRUCK
2.5.1. PREPARATION BEFORE TRAVELLING THE LIFT TRUCK
2.5.2. WHILE TRAVELING THE LIFT TRUCK
2.5.3. STOPPING AND PARKING
2.5.4. TOWING
2.6. LOAD HANDLING OPERATION
2.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.7.1. BE SURE TO PERFORM THE STARTUP INSPECTION AND THE PERIODIC VOLUNTARY INSPECTION
2.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
2.7.3. KEEP THE WORKING AREA CLEAN AND TIDY
2.7.4. PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE
2.7.5. KEEP UNAUTHORIZED PEOPLE OFF
2.7.6. USE OF RIGHT TOOLS AND EQUIPMENT
2.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
2.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
2.7.9. BE CAREFUL OF BOILING COOLANT
2.7.10. BE CAREFUL OF HIGH PRESSURE OIL
2.7.11. BEWARE OF ROTATING COOLING FAN AND BELT
2.7.12. PRECAUTIONS FOR INSTALLING RADIO CONTROL SYSTEM
2.7.13. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
2.7.14. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
2.7.15. CAUTIONS WHEN REPLACING THE SEAT
2.7.16. CAUTION WHEN HANDLING BATTERY
2.7.17. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS
2.7.18. CAUTION WHEN CHARGING A BATTERY
2.7.19. CAUTION WHEN HANDLING TYRES
2.7.20. CAUTION IN WASTE DISPOSAL
2.7.21. CAUTION AFTER INSPECTION AND REPAIR
2.7.22. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
2.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
2.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
2.8.2. CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
2.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
2.9.1. LONGITUDINAL STABILITY
2.9.2. CENTER OF GRAVITY OF A LOAD
2.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
2.9.4. ACTUAL CAPACITY
2.9.5. SERIAL NO. PLATE AND LOAD TABLE
2.9.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
3. OPERATION
3.1. OPERATION
3.2. GENERAL VIEW
3.2.1. GENERAL VIEW OF LIFT TRUCK
3.2.2. INSTRUMENTS AND CONTROLS
3.3. EXPLANATION OF COMPONENTS
3.3.1. METER PANEL
3.3.2. OPERATING DEVICES
3.4. OPERATION
3.4.1. STARTUP INSPECTION
3.4.2. MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
3.4.3. STARTING, GEAR SHIFTING, AND TRAVELING
3.4.4. STARTING AND STOPPING ON SLOPE
3.4.5. INCHING TRAVEL
3.4.6. TURNING
3.4.7. OPERATION ON SNOWY AND FROZEN ROADS
3.4.8. TEMPORARY STOPPING, PARKING AND STOPPING
3.4.9. LOAD HANDLING OPERATION
3.4.10. CHECKING AFTER OPERATION
4. INSPECTION AND MAINTENANCE
4.1. INSPECTION AND MAINTENANCE
4.2. INSPECTION AND MAINTENANCE
4.3. STARTUP INSPECTION
4.3.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
4.3.2. WALK AROUND A LIFT TRUCK
4.3.3. INSPECTION BY OPENING COVER AND HOOD
4.3.4. CHECKING FROM THE OPERATOR SEAT
4.3.5. CHECK BY SETTING THE STARTING SWITCH TO (ON) POSITION
4.3.6. CHECKING WITH THE ENGINE STARTED
4.3.7. CHECKING THE BRAKE ACCUMULATOR
4.3.8. CHECKING WHILE TRAVELING SLOWLY
4.3.9. CHECKING BY OPERATING THE WORK EQUIPMENT LEVER
4.3.10. CHECKING OF SAFETY FUNCTION
4.4. CHECKING AND REPORTING AFTER OPERATION
4.5. SIMPLE MAINTENANCE
4.5.1. GREASES AND FUEL
4.5.1.1. BASIC PRECAUTIONS
4.5.1.2. LUBRICANT LIST (FG40Z, FG35, FG40, FG45, FG50A)
4.5.1.3. LUBRICANT LIST (FD40Z, FD35, FD40, FD45, FD50A)
4.5.1.4. LUBRICANT LIST (FD40ZY, FD35Y, FD40Y, FD45Y, FD50AY)
4.5.2. AIR CLEANER ELEMENT INSPECTION AND CLEANING
4.5.3. FUEL FILTER AIR BLEEDING (FD40Z, FD35, FD40, FD45, FD50A)
4.5.4. FUEL FILTER AIR BLEEDING (FD40Z, FD35, FD40, FD45, FD50A/REF)
4.5.5. FUEL FILTER WATER DRAINING AND AIR BLEEDING (FD40ZY, FD35Y, FD40Y, FD45Y, FD50AY)
4.5.6. REPLACING TYRES
4.5.7. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
4.5.8. REPLACING FUSE
4.5.9. REPLACING BULBS
4.5.10. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER (FD40Z, FD35, FD40, FD45, FD50A)
4.5.11. CHECKING FOR HARDENING OF ENGINE CONTROLLER MOUNT RUBBER AND LOOSE MOUNTING (FD40Z, FD35, FD40, FD45, FD50A)
4.6. PROCEDURE FOR A DOWN BATTERY
4.7. RUNNING IN COLD WEATHER
4.8. PROCEDURE WITH OVERHEATED ENGINE
4.9. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
4.10. ACTION TO TAKE IF THE FORK FAILS TO LOWER
4.11. WASHING LIFT TRUCKS
4.12. LONGTERM STORAGE
4.13. HOISTING LIFT TRUCK
4.14. LOADING AND UNLOADING OF LIFT TRUCK
4.15. INSPECTION AND MAINTENANCE SCHEDULE CHART
4.16. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.17. SERVICE DATA
5. TECHNICAL DATA
5.1. TECHNICAL DATA
6. INDEX
6.1. INDEX

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