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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu hb205 1 hb215lc 1 hydraulic excavator operation and maintenance manual uenam00891 1
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Komatsu HB205-1, HB215LC-1 Hydraulic Excavator Operation and Maintenance Manual UENAM00891

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: UENAM00891
  • Format: PDF
  • Size: 14.3MB
  • Number of Pages: 442
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • HB205-1 Hydraulic Excavator
    • HB215LC-1 Hydraulic Excavator
  • 1. FOREWORD
  • 1.1. FOREWORD
  • 1.2. SAFETY INFORMATION
  • 1.3. NOISE EMISSION LEVELS
  • 1.4. VIBRATION LEVELS
  • 1.5. INTRODUCTION
  • 1.5.1. USE OF MACHINE
  • 1.5.2. DIRECTIONS OF MACHINE
  • 1.5.3. VISIBILITY FROM OPERATORS SEAT
  • 1.5.4. PROTECTIVE STRUCTURE
  • 1.5.5. BREAKINGIN THE NEW MACHINE
  • 1.6. OUTLINE OF HYBRID SYSTEM
  • 1.6.1. STRUCTURE OF HYBRID SYSTEM
  • 1.6.2. REDUCED FUEL CONSUMPTION ACHIEVED BY HYBRID SYSTEM
  • 1.7. PRODUCT INFORMATION
  • 1.7.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  • 1.7.2. EPA REGULATIONS, ENGINE NUMBER PLATE
  • 1.7.3. SERVICE METER LOCATION
  • 1.7.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
  • 1.7.5. MACHINE SERIAL PLATE
  • 1.7.6. DECLARATION OF CONFORMITY
  • 1.7.7. ATTACHMENTS AND OPTIONS
  • 1.7.8. LOCATION OF SAFETY LABELS
  • 1.7.9. SAFETY LABELS
  • 1.8. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  • 1.8.1. PRECAUTIONS BEFORE STARTING OPERATION
  • 1.8.2. PREPARATIONS FOR SAFE OPERATION
  • 1.8.3. FIRE PREVENTION
  • 1.8.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  • 1.8.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
  • 1.8.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  • 1.8.7. WINDSHIELD WASHER FLUID
  • 1.8.8. PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS
  • 1.8.9. UNAUTHORIZED MODIFICATION
  • 1.8.10. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  • 1.8.11. PRECAUTIONS RELATED TO CAB GLASS
  • 1.8.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
  • 1.8.13. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
  • 1.9. PRECAUTIONS FOR OPERATION
  • 1.9.1. PRECAUTIONS FOR JOBSITE
  • 1.9.2. STARTING ENGINE
  • 1.9.3. OPERATION
  • 1.9.4. TRANSPORTATION
  • 1.9.5. TOWING
  • 1.9.6. LIFTING OBJECTS WITH BUCKET
  • 1.10. SAFETY MAINTENANCE INFORMATION
  • 1.10.1. WARNING TAG
  • 1.10.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 1.11. PRECAUTIONS RELATED TO HYBRID SYSTEM
  • 1.11.1. PRECAUTIONS FOR HIGH VOLTAGE, HIGH TEMPERATURE
  • 1.11.2. PRECAUTIONS WHEN THERE IS BREAKAGE
  • 1.11.3. PRECAUTIONS WHEN MACHINE IS IN WATER
  • 1.11.4. PRECAUTIONS IN COLD AREAS
  • 1.11.5. PRECAUTIONS WHEN SWING STOPS BECAUSE OF ABNORMALITY IN SYSTEM
  • 1.11.6. PRECAUTIONS WHEN USING SWING EMERGENCY STOP SWITCH
  • 1.11.7. PRECAUTIONS WITH ELECTROMAGNETIC WAVES
  • 1.11.8. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 2. OPERATION
  • 2.1. MACHINE VIEW ILLUSTRATIONS
  • 2.1.1. OVERALL MACHINE VIEW
  • 2.1.2. CONTROLS AND GAUGES
  • 2.2. DETAILED CONTROLS AND GAUGES
  • 2.2.1. MONITORING SYSTEM
  • 2.2.2. SWITCHES
  • 2.2.3. CONTROL LEVERS AND PEDALS
  • 2.2.4. CEILING WINDOW
  • 2.2.5. WINDSHIELD
  • 2.2.6. EMERGENCY ESCAPE HAMMER
  • 2.2.7. AIR CONDITIONER CONTROLS
  • 2.2.8. RADIO
  • 2.2.9. AUXILIARY ELECTRIC POWER
  • 2.2.10. BATTERY DISCONNECT SWITCH
  • 2.2.11. FUSE
  • 2.2.12. FUSIBLE LINK
  • 2.2.13. CONTROLLER
  • 2.2.14. TOOL BOX
  • 2.2.15. GREASE PUMP HOLDER
  • 2.2.16. FIRE EXTINGUISHER
  • 2.3. MACHINE OPERATIONS AND CONTROLS
  • 2.3.1. BEFORE STARTING ENGINE
  • 2.3.2. STARTING ENGINE
  • 2.3.3. AFTER STARTING ENGINE
  • 2.3.4. STOPPING THE ENGINE
  • 2.3.5. MACHINE OPERATION
  • 2.3.6. STEERING THE MACHINE
  • 2.3.7. SWINGING
  • 2.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
  • 2.3.9. WORKING MODE
  • 2.3.10. PROHIBITED OPERATIONS
  • 2.3.11. GENERAL OPERATION INFORMATION
  • 2.3.12. TRAVELLING ON SLOPES
  • 2.3.13. ESCAPE FROM MUD
  • 2.3.14. RECOMMENDED APPLICATIONS
  • 2.3.15. BUCKET REPLACEMENT AND INVERSION
  • 2.3.16. PARKING MACHINE
  • 2.3.17. MACHINE INSPECTION AFTER DAILY WORK
  • 2.3.18. LOCKING
  • 2.4. TRANSPORTATION
  • 2.4.1. TRANSPORTATION PROCEDURE
  • 2.4.2. LOADING AND UNLOADING WITH TRAILER
  • 2.4.3. LIFTING MACHINE
  • 2.5. COLD WEATHER OPERATION
  • 2.5.1. COLD WEATHER OPERATION INFORMATION
  • 2.5.2. PRECAUTION BEFORE STARTING WORK
  • 2.5.3. AFTER DAILY WORK COMPLETION
  • 2.5.4. AFTER COLD WEATHER SEASON
  • 2.5.5. HIGH ALTITUDE OPERATION
  • 2.6. LONG TERM STORAGE
  • 2.6.1. BEFORE STORAGE
  • 2.6.2. DURING STORAGE
  • 2.6.3. AFTER STORAGE
  • 2.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
  • 2.7. TROUBLES AND ACTIONS
  • 2.7.1. RUNNING OUT OF FUEL
  • 2.7.2. PHENOMENA THAT ARE NOT FAILURES
  • 2.7.3. TOWING THE MACHINE
  • 2.7.4. LIGHTWEIGHT TOWING HOLE
  • 2.7.5. SEVERE JOB CONDITION
  • 2.7.6. DISCHARGED BATTERY
  • 2.7.7. WHEN ABNORMALITY OCCURS IN HYBRID SYSTEM
  • 2.7.8. OTHER TROUBLE
  • 3. MAINTENANCE
  • 3.1. MAINTENANCE INFORMATION
  • 3.2. OUTLINE OF SERVICE
  • 3.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  • 3.2.2. ELECTRIC SYSTEM MAINTENANCE
  • 3.2.3. HANDLING HYBRID EQUIPMENT AND HIGHVOLTAGE WIRING
  • 3.3. WEAR PARTS
  • 3.3.1. WEAR PARTS LIST
  • 3.4. RECOMMENDED FUEL, COOLANT AND LUBRICANT
  • 3.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
  • 3.5. TIGHTENING TORQUE SPECIFICATIONS
  • 3.5.1. TIGHTENING TORQUE LIST
  • 3.6. SAFETY CRITICAL PARTS
  • 3.6.1. SAFETY CRITICAL PARTS LIST
  • 3.7. MAINTENANCE SCHEDULE
  • 3.7.1. MAINTENANCE SCHEDULE CHART
  • 3.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
  • 3.8. MAINTENANCE PROCEDURE
  • 3.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
  • 3.8.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
  • 3.8.3. WHEN REQUIRED
  • 3.8.4. CHECK BEFORE STARTING
  • 3.8.5. EVERY 100 HOURS MAINTENANCE
  • 3.8.6. EVERY 250 HOURS MAINTENANCE
  • 3.8.7. EVERY 500 HOURS MAINTENANCE
  • 3.8.8. EVERY 1000 HOURS MAINTENANCE
  • 3.8.9. EVERY 2000 HOURS MAINTENANCE
  • 3.8.10. EVERY 4000 HOURS MAINTENANCE
  • 3.8.11. EVERY 5000 HOURS MAINTENANCE
  • 3.8.12. EVERY 8000 HOURS MAINTENANCE
  • 3.9. END OF SERVICE LIFE
  • 3.10. LUBRICATION STANDARD CHART
  • 4. SPECIFICATIONS
  • 4.1. SPECIFICATIONS
  • 4.2. EXPLANATION OF LIFTING CAPACITY CHART
  • 5. ATTACHMENTS AND OPTIONS
  • 5.1. GENERAL PRECAUTIONS FOR SAFETY
  • 5.1.1. PRECAUTIONS WHEN SELECTING
  • 5.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
  • 5.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
  • 5.1.4. PRECAUTIONS WHEN USING
  • 5.2. SPECIFICATIONS
  • 5.2.1. ARM/PIN INFORMATION HB2051/HB215LC1
  • 5.3. HYDRAULIC QUICK COUPLER PIPING
  • 5.3.1. LOCATIONS
  • 5.3.2. OPERATION
  • 5.4. BUCKET WITH HOOK
  • 5.4.1. HOOK CONDITION
  • 5.4.2. PROHIBITED OPERATIONS
  • 5.5. MACHINE READY FOR ATTACHMENT
  • 5.5.1. LOCATIONS
  • 5.5.2. HYDRAULIC CIRCUIT
  • 5.5.3. ATTACHMENT REMOVAL AND INSTALLATION
  • 5.5.4. ATTACHMENT OPERATIONS
  • 5.5.5. LONG TERM STORAGE
  • 5.5.6. SPECIFICATIONS
  • 5.6. ATTACHMENT GUIDE
  • 5.6.1. ATTACHMENT COMBINATIONS
  • 5.6.2. TRACK SHOES SELECTION
  • 5.6.3. BUCKET TEETH SELECTION
  • 5.6.4. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
  • 5.6.5. HANDLING EXTENSION ARM
  • 5.7. RECOMMENDED ATTACHMENT OPERATIONS
  • 5.7.1. HYDRAULIC BREAKER
  • 5.8. HANDLING MACHINES EQUIPPED WITH KOMTRAX
  • 5.8.1. BASIC PRECAUTIONS
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