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Komatsu HB215LC-2 Hydraulic Excavator Operation and Maintenance Manual UENAM01310

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: UENAM01310
Format: PDF
Size: 39.4MB
Number of Pages: 482

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HB215LC-2 Hydraulic Excavator

1. FOREWORD
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.2.1. NOISE EMISSION LEVELS
1.2.2. VIBRATION LEVELS
1.2.3. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
1.3. INTRODUCTION
1.3.1. USE OF MACHINE
1.3.2. DIRECTIONS OF MACHINE
1.3.3. VISIBILITY FROM OPERATORS SEAT
1.3.4. PROTECTIVE STRUCTURE
1.3.5. OUTLINE OF HYBRID SYSTEM
1.4. PRODUCT INFORMATION
1.4.1. PRODUCT IDENTIFICATION NUMBER (PIN) / MACHINE SERIAL NO. PLATE
1.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
1.4.3. FLUORINATED GREENHOUSE GASES
1.4.4. SERVICE METER LOCATION
1.4.5. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
2. SAFETY
2.1. SAFETY
2.2. SAFETY LABELS
2.2.1. LOCATION OF SAFETY LABELS
2.2.2. SAFETY LABELS
2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
2.3.2. PREPARATIONS FOR SAFE OPERATION
2.3.3. FIRE PREVENTION
2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.3.7. PROTECTION AGAINST FALLING, FLYING, OR INTRUDING OBJECTS
2.3.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
2.3.9. UNAUTHORIZED MODIFICATION
2.3.10. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.3.11. PRECAUTIONS RELATED TO CAB GLASS
2.3.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
2.4. PRECAUTIONS FOR OPERATION
2.4.1. PRECAUTIONS FOR JOBSITE
2.4.2. STARTING ENGINE
2.4.3. OPERATION
2.4.4. TRANSPORTATION
2.4.5. TOWING
2.4.6. LIFTING OBJECTS WITH BUCKET
2.5. PRECAUTIONS FOR MAINTENANCE
2.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.6. PRECAUTIONS FOR HYBRID SYSTEM
2.6.1. HIGH VOLTAGE, HIGH TEMPERATURE
2.6.2. PRECAUTIONS FOR DAMAGE
2.6.3. PRECAUTIONS FOR SUBMERSION
2.6.4. IN COLD AREAS
2.6.5. PRECAUTIONS WHEN SWING STOPS BY SYSTEM FAILURE
2.6.6. PRECAUTIONS FOR ELECTROMAGNETIC WAVES
2.6.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
3. OPERATION
3.1. GENERAL VIEW
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. GENERAL VIEW OF CAB
3.1.3. GENERAL VIEW OF CONTROLS AND GAUGES
3.2. EXPLANATION OF COMPONENTS
3.2.1. MACHINE MONITOR
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. CEILING WINDOW
3.2.5. OPEN AND CLOSE CAB FRONT WINDOW
3.2.6. EMERGENCY ESCAPE HAMMER
3.2.7. DOOR LOCK
3.2.8. CAB DOOR HINGE
3.2.9. OPEN AND CLOSE ENGINE HOOD
3.2.10. CAPS AND COVERS WITH LOCK
3.2.11. DRINK BOX
3.2.12. MAGAZINE BOX
3.2.13. CUP HOLDER
3.2.14. ASHTRAY
3.2.15. HANDLING AIR CONDITIONER
3.2.16. HANDLING RADIO
3.2.17. AUXILIARY ELECTRIC POWER
3.2.18. FUSE
3.2.19. FUSIBLE LINK
3.2.20. controller
3.2.21. TOOLBOX
3.2.22. refuelling pump
3.2.23. GREASE PUMP HOLDER
3.2.24. FIRE EXTINGUISHER
3.2.25. BATTERY DISCONNECT SWITCH
3.2.26. SYSTEM OPERATING LAMP
3.2.27. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
3.3. handling autogreasing system
3.3.1. HANDLING MACHINES EQUIPPED WITH KOMTRAX
3.4. MACHINE OPERATIONS AND CONTROLS
3.4.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
3.4.2. STARTING ENGINE
3.4.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
3.4.4. STOPPING ENGINE
3.4.5. MACHINE OPERATION
3.4.6. STEERING MACHINE
3.4.7. SWINGING MACHINE
3.4.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
3.4.9. WORKING MODE
3.4.10. PROHIBITED OPERATIONS
3.4.11. RULES FOR OPERATION
3.4.12. TRAVELLING ON SLOPES
3.4.13. ESCAPE FROM MUD
3.4.14. RECOMMENDED APPLICATIONS
3.4.15. REPLACING AND INVERTING BUCKET
3.4.16. PARKING MACHINE
3.4.17. AFTER DAILY WORK COMPLETION
3.4.18. LOCKING
3.5. TRANSPORTATION
3.5.1. TRANSPORTATION PROCEDURE
3.5.2. LOADING AND UNLOADING WITH TRAILER
3.5.3. LIFTING MACHINE
3.6. COLD WEATHER OPERATION
3.6.1. COLD WEATHER OPERATION INFORMATION
3.6.2. AFTER DAILY WORK COMPLETION
3.6.3. AFTER COLD WEATHER SEASON
3.6.4. HANDLING IN HIGH ALTITUDE AREA
3.7. LONGTERM STORAGE
3.7.1. BEFORE STORAGE
3.7.2. DURING STORAGE
3.7.3. AFTER STORAGE
3.7.4. STARTING MACHINE AFTER LONGTERM STORAGE
3.8. TROUBLES AND ACTIONS
3.8.1. RUNNING OUT OF FUEL
3.8.2. PHENOMENA THAT ARE NOT FAILURES
3.8.3. TOWING MACHINE
3.8.4. LIGHTWEIGHT TOWING HOLE
3.8.5. SEVERE JOB CONDITION
3.8.6. DISCHARGED BATTERY
3.8.7. IF TROUBLES ON HYBRID SYSTEM OCCUR
3.8.8. OTHER TROUBLE
4. MAINTENANCE
4.1. RULES FOR MAINTENANCE
4.1.1. SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. ALWAYS USE CLEAN WASHER FLUID
4.1.5. FRESH AND CLEAN LUBRICANTS
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. CAUTION FOR REFILLING OIL OR FUEL
4.1.8. WELDING INSTRUCTIONS
4.1.9. DO NOT DROP THINGS INSIDE MACHINE
4.1.10. DUSTY JOBSITES
4.1.11. AVOID MIXING OIL
4.1.12. LOCKING INSPECTION COVERS
4.1.13. BLEED AIR FROM HYDRAULIC CIRCUIT
4.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
4.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
4.1.17. CLOSE ENGINE HOOD SECURELY
4.2. OUTLINE OF MAINTENANCE
4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. HANDLING ELECTRICAL COMPONENTS
4.2.3. HANDLING HYBRID COMPONENTS AND HIGH VOLTAGE WIRING HARNESS
4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
4.3.1. TIGHTENING TORQUE LIST
4.4. MAINTENANCE SCHEDULE
4.4.1. MAINTENANCE SCHEDULE TABLE
4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
4.5. MAINTENANCE PROCEDURE
4.5.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
4.5.2. WHEN REQUIRED
4.5.3. CHECK AUTOGREASING SYSTEM
4.5.4. CHECKS BEFORE STARTING
4.5.5. EVERY 100 HOURS MAINTENANCE
4.5.6. EVERY 250 HOURS MAINTENANCE
4.5.7. EVERY 500 HOURS MAINTENANCE
4.5.8. EVERY 1000 HOURS MAINTENANCE
4.5.9. EVERY 2000 HOURS MAINTENANCE
4.5.10. EVERY 4000 HOURS MAINTENANCE
4.5.11. EVERY 5000 HOURS MAINTENANCE
4.5.12. EVERY 8000 HOURS MAINTENANCE
4.5.13. end of service life
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. EXPLANATION OF LIFTING CAPACITY CHART
6. ATTACHMENTS AND OPTIONS
6.1. GENERAL PRECAUTIONS FOR SAFETY
6.1.1. PRECAUTIONS WHEN SELECTING
6.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
6.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
6.1.4. PRECAUTIONS WHEN USING
6.2. HANDLING QUICK COUPLER
6.3. BUCKET WITH HOOK
6.3.1. HOOK CONDITION
6.3.2. PROHIBITED OPERATIONS
6.4. MACHINE READY FOR INSTALLATION OF ATTACHMENT
6.4.1. EXPLANATION OF COMPONENTS
6.4.2. HYDRAULIC CIRCUIT
6.4.3. REMOVAL AND INSTALLATION OF ATTACHMENT
6.4.4. OPERATION
6.4.5. LONGTERM STORAGE
6.4.6. SPECIFICATIONS
6.4.7. ARM/PIN INFORMATION
6.5. ATTACHMENTS AND OPTIONS
6.5.1. ATTACHMENT COMBINATIONS
6.5.2. TRACK SHOES SELECTION
6.5.3. BUCKET TEETH SELECTION
6.5.4. HANDLING TRAPEZOIDAL BUCKET
6.5.5. HANDLING CLAMSHELL BUCKET
6.6. RECOMMENDED ATTACHMENT OPERATIONS
6.6.1. HYDRAULIC BREAKER
7. REPLACEMENT PARTS
7.1. SAFETY CRITICAL PARTS
7.1.1. SAFETY CRITICAL PARTS LIST
7.2. CONSUMABLE PARTS
7.2.1. CONSUMABLE PARTS LIST
7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
7.3.1. LUBRICATION CHART
7.3.2. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
7.3.3. RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
8. INDEX

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