komatsu hd325 8 hd405 8 dump truck field assembly instruction gen00151 07 1

komatsu hd325 8 hd405 8 dump truck field assembly instruction gen00151 07 2

komatsu hd325 8 hd405 8 dump truck field assembly instruction gen00151 07 3

komatsu hd325 8 hd405 8 dump truck field assembly instruction gen00151 07 4

komatsu hd325 8 hd405 8 dump truck field assembly instruction gen00151 07 5

Komatsu HD325-8, HD405-8 Dump Truck Field Assembly Instruction GEN00151-07

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00151-07
Format: PDF
Size: 11.7MB
Number of Pages: 101

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HD325-8 Dump Truck
- HD405-8 Dump Truck

1. COVER
2. Contents
3. Outline of separation (only for main components)
4. Dimensions of main components, Sales code 7HC16
5. Dimensions of main components, Sales code 7HC61
6. Dimensions of main components, Sales code 7HC62
7. Rough schedule of assembling and welding (for normal disassembly packing)
8. Layout of work space
9. Facility, jig and consumable parts list
10. Field assembly procedure
10.1. Oil, grease and coolant
10.2. Amount of oil, grease and coolant
10.3. Installation of L.H. front axle assembly
10.4. Installation of tire and wheel assembly (front)
10.5. Installation of rear tires and wheel assembly HD325
10.6. Installation of rear tires and wheel assembly HD405
10.7. Installation of R.H. ladder handrail
10.8. Installation of exhaust TUBE on R.H. platform
10.9. Installation of exhaust TUBE on R.H. platform Dump body heatingless
10.10. Installation of R.H. side mirror
10.11. Installation of R.H. platform mudguard HD325
10.12. Installation of R.H. platform mudguard HD405
10.13. Installation of R.H. platform antenna pole
10.14. Installation of R.H. platform antenna
10.15. Installation of R.H. platform antenna harness for KOMTRAX5
10.16. Installation of R.H. platform antenna harness for KOMTRAX iridium
10.17. Installation of bumper step
10.18. Installation of radiator guard handrail
10.19. Installation of front under mirror
10.20. Installation of wheel chocks
10.21. Preparation for mounting of cab (1)
10.22. Preparation for mounting of cab (2)
10.23. Preparation for mounting of cab
10.24. Mounting of cab (1)
10.25. Mounting of cab (2)
10.26. Mounting of cab (3)
10.27. Mounting of cab (4)
10.28. Mounting of cab (5)
10.29. Mounting of cab (6)
10.30. Mounting of cab (7)
10.31. Mounting of cab (8)
10.32. Mounting of cab (9)
10.33. Installation of L.H. catwalk mount
10.34. Installation of CAB rear handrail
10.35. Connection of cab ground cable
10.36. Installation of L.H. catwalk assembly
10.37. Fixing and connection of L.H. catwalk harness
10.38. Installation of wiring harness for mirror with heater at L.H. catwalk
10.39. Installation of L.H. catwalk harness cover
10.40. Connection of PLM harness
10.41. Installation of fender mudguard
10.42. Mounting of dump body
10.43. Removal of hoist cylinder fixing jig
10.44. Installation and shim adjustment of dump body pad
10.45. Shim adjustment of dump body securing pad
10.46. Welding of exhaust pipe tube by actually positioning parts on machine
10.47. Installation of dump body mudguard HD325
10.48. Installation of dump body mudguard HD405
10.49. Installation of dump body rock ejector and lock pin
10.50. Connection and adjustment of dump angle sensor
10.51. Dump body control calibration
10.52. Air bleeding of hoist cylinder
10.53. Sticking of dump body decal HD325
10.54. Sticking of dump body decal HD405
10.55. ticking of tieoff decals to dump for compliance withAustralian regulations
10.56. Adjustment of mirror angle 1/2
10.57. Adjustment of mirror angle 2/2
10.58. Check and adding of each oil, etc.
10.59. Adjustment of suspension gas
10.60. C0010 Preparation of dump body welding
10.61. C0020 Assembly work of dump body
10.62. C0030 Tack welding of dump body
10.63. C0040 Dump body welding
10.64. C0050 Dump body welding procedure 1
10.65. C0060 Dump body welding procedure 2
10.66. C0070 Dump body welding procedure 3
10.67. C0080 Dump body welding procedure 4
10.68. C0090 Turning over of dump body
10.69. C0100 Welding of dump body protector
10.70. C0110 Weld finishing and painting of dump body
10.71. C0120 Welding of dump body protector
10.72. B010 Installation of subassembly of the dump body CAB guard
10.73. B020 Installation of subassembly of the dump body platform guard 6HM57T
10.74. B030 Installation of subassembly of the dump body 150 mm spill guard
10.75. B035 Installation of subassembly of the dump body 250 mm spill guard
11. Appendix Machine check sheet for field assembly

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