komatsu hm400 2 dump truck operation and maintenance manual ceam017604 1 1

komatsu hm400 2 dump truck operation and maintenance manual ceam017604 2 1

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Komatsu HM400-2 Dump Truck Operation and Maintenance Manual CEAM017604

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM017604
Format: PDF
Size: 14.0MB
Number of Pages: 340

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HM400-2 Dump Truck

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.2.1. Safety Labels
1.3. INTRODUCTION
1.3.1. Intended Use
1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
1.4.1. Product Identification Number (Pin)/Machine Serial No. Plate
1.4.2. EPA Regulations, Engine Serial No. Plate Position
1.4.3. Service Meter Position
1.4.4. Table to Enter Serial Numbers and Distributor
1.5. TABLE OF CONTENTS
2. SAFETY
2.1. SAFETY LABELS
2.2. SAFETY AND WARNING DECALS
2.2.1. Location of Safety Decals
2.2.2. Safety Labels
2.3. GENERAL SAFETY RULES AND PRECAUTIONS
2.3.1. General Safety Rules
2.3.2. Safety Features
2.3.3. Personal Protective Equipment
2.3.4. Fire and Explosion Prevention
2.3.5. Action if Fire Occurs
2.3.6. Fire Extinguisher and First Aid Kit
2.3.7. Fire Prevention and Suppression
2.3.8. Dust Hazard Precautions
2.3.9. Keep Operators Cab Clean
2.3.10. Unauthorized Modifications
2.3.11. Leaving Operators Compartment
2.3.12. Mounting and Dismounting
2.3.13. Crush or Pinch Point Dangers
2.3.14. Inside Operators Compartment
2.3.15. Precautions When Using ROPS
2.4. PRECAUTIONS BEFORE STARTING OPERATIONS
2.4.1. PreOperational Checks
2.4.2. Starting Your Work Operations
2.4.3. Work Site Hazards
2.4.4. Avoiding Dangerous Situations
2.4.5. Working Clearances
2.4.6. Operating on Snow or Icy Surfaces
2.4.7. Asbestos Hazard Alert
2.5. RULES FOR ROAD TRAVEL
2.5.1. Precautions When Traveling
2.5.2. When Traveling on Slopes
2.5.3. When Dumping a Load
2.5.4. Ensure Good Visibility
2.5.5. When Traveling in Reverse
2.5.6. Parking the Machine
2.6. PRECAUTIONS DURING MAINTENANCE OPERATIONS
2.6.1. Warning Tags
2.6.2. Equipment Storage
2.6.3. Working Under the Machine
2.6.4. Using Drop Lamps
2.6.5. Keeping the Machine Clean
2.6.6. Performing General Maintenance Procedures
2.6.7. Running the Engine During Maintenance
2.6.8. Proper Tools
2.6.9. Engine System Highvoltage
2.6.10. Welding, Grinding or Cutting
2.6.11. When Using Hammer
2.6.12. Refueling the Machine
2.6.13. Cooling System Precautions
2.6.14. Battery Precautions
2.6.15. Starting the Machine
2.6.16. High Pressure Hoses
2.6.17. Safety Handling Highpressure Hoses
2.6.18. Precaution for High Fuel Pressure
2.6.19. High Temperature Areas
2.6.20. Disposal of Waste Materials
2.6.21. Accumulator
2.6.22. Critical Parts
2.7. HANDLING TIRES
2.7.1. Precautions When Storing Tires
2.8. TRANSPORTATION
2.8.1. Precautions When Transporting
2.8.2. Steps for Transportation
2.8.3. Method of Securing Machine
2.8.4. Method of Lifting Machine
2.8.5. Location of Lifting Points
2.9. TOWING MACHINE
3. OPERATION
3.1. GENERAL VIEW
3.1.1. Machine
3.1.2. Controls and Gauges
3.1.3. Machine Monitor
3.2. EXPLANATION OF COMPONENTS
3.2.1. Machine Monitor
3.2.2. Switches
3.2.3. Control Levers And Pedals
3.2.4. Safety Pin
3.2.5. Articulate Lock
3.2.6. Location of Fire Extinguisher
3.2.7. Dust Indicator
3.2.8. Circuit Breaker
3.2.9. Fuses
3.2.10. AM/FM Radiocassette Stereo
3.3. AIR CONDITIONER
3.3.1. General Locations on Control Panel
3.3.2. Method of Operation
3.4. OPERATION
3.4.1. Check Before Starting Engine
3.4.2. Checks Before Starting
3.4.3. Adjustments Before Operation
3.4.4. Operations, Checks Before Starting
3.4.5. Starting the Engine
3.4.6. Operations, Checks After Starting Engine
3.4.7. Stopping Engine
3.4.8. Moving the Machine
3.4.9. Steering the Machine
3.4.10. Loading Operations
3.4.11. Handling Tailgate
3.4.12. Dump Operations
3.4.13. Cab Tilt Operation
3.4.14. Permissible Water Depth
3.4.15. Parking Machine
3.4.16. Checks After Completion of Work
3.4.17. Handling of KOMTRAX
3.4.18. Handling Tires
3.4.19. Determining and Maintaining Travel Road
3.5. TRANSPORTATION
3.5.1. Precautions When Transporting
3.5.2. Steps for Transportation
3.5.3. Method of Securing Machine
3.5.4. Method of Lifting Machine
3.6. COLD WEATHER OPERATION
3.6.1. Precautions for Low Temperature
3.6.2. Precautions After Completion of Work
3.6.3. After Cold Weather
3.7. LONGTERM STORAGE
3.7.1. Before Storage
3.7.2. During Storage
3.7.3. After Storage
3.8. TROUBLESHOOTING
3.8.1. After Running Out of Fuel
3.8.2. If Transmission has Trouble
3.8.3. Method of Lowering Dump Body in Emergency
3.8.4. Method of Towing Machine
3.8.5. When Parking Brake has Been Actuated in Emergency
3.8.6. Method of Releasing Parking Brake
3.8.7. When Final Drive, Differential, Transmission, Transfer Have Broken Down
3.9. PRECAUTIONS FOR CHARGING BATTERY
3.9.1. Charging Battery when Mounted on Machine
3.9.2. If Battery is Discharged
3.9.3. Removal and Installation of Battery
3.9.4. Starting Engine with Booster Cable
3.10. OTHER TROUBLE
3.10.1. Electrical System
3.10.2. Chassis
3.10.3. If Accelerator Pedal has Failed
3.10.4. Engine
3.11. ACTION CODE
4. MAINTENANCE
4.1. GUIDES TO MAINTENANCE
4.1.1. Check Service Meter
4.1.2. Komatsu Genuine Replacement Parts
4.1.3. Komatsu Genuine Oils
4.1.4. Always Use Clean Washer Fluid
4.1.5. Always Use Clean Oil and Grease
4.1.6. Checking Foreign Materials in Drained Oil and on Filters
4.1.7. Fueling
4.1.8. Welding Instructions
4.1.9. Do Not Drop Things Inside Machine
4.1.10. Dusty Work Sites
4.1.11. Avoid Mixing Oil
4.1.12. Locking Inspection Covers
4.1.13. Bleeding Air From Hydraulic Circuit
4.1.14. Precautions When Installing Hydraulic Hoses
4.1.15. Checks After Inspection and Maintenance
4.2. OUTLINES OF SERVICE
4.2.1. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
4.2.2. Outline of Electric System
4.3. WEAR PARTS LIST
4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
4.5. USE OF FUEL, COOLANT AND LUBRICANTS
4.5.1. Selection According to Ambient Temperature
4.5.2. Recommended Brands, Recommended Quality for Products other than Komatsu Genuine Oil
4.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
4.6.1. Torque List
4.7. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.7.1. Safety Critical Parts
4.8. REGULAR SCHEDULED MAINTENANCE
4.8.1. Maintenance Schedule Chart
4.8.2. Initial 250 Hours Service (Only After the First 250 Hours)
4.8.3. When Required
4.8.4. Check Before Starting
4.8.5. Every 50 Hours Service
4.8.6. Every 250 Hours Service
4.8.7. Every 500 Hours Service
4.8.8. Every 1000 Hours Service
4.8.9. Every 2000 Hours Service
4.8.10. Every 4000 Hours Service
4.8.11. Every 6000 Hours Service
4.8.12. Every 8000 Hours Service
5. SPECIFICATIONS
5.1. SPECIFICATIONS
6. OPTIONS, ATTACHMENTS
6.1. HANDLING AUTOMATIC RETARDER, ACCELERATOR CONTROL (ARAC)
6.1.1. Explanation of Components
6.1.2. Method Of Operation
6.2. HANDLING PAYLOAD METER HM
6.2.1. Features of Payload Meter HM
6.2.2. Method of Using Accurately
6.2.3. General Locations
6.2.4. Content of Display (Controller, External Display Lamps)
6.2.5. External Display Lamps
6.2.6. Details of Data Stored in Memory of Payload Meter
6.2.7. Operation of Switches
6.2.8. Performing Calibration
6.2.9. Forced Display of Total Payload and Overall Number of Cycles
6.2.10. Method of Operation
6.2.11. Dimming Lights on Monitor Display
6.2.12. Service Check Mode
6.2.13. Abnormality and Warning Display (Error Code)
6.2.14. Procedure When Downloading
6.3. USE OF REAR VIEW MONITOR
6.3.1. Name and Function of Each Part of Rear View Monitor
6.3.2. Setting of Rear View Monitor
6.3.3. Cautions When Using Rear View Monitor
6.4. HANDLING DUMPING COUNTER
6.4.1. Method of Displaying, Resetting Dumping Counter
6.5. HANDLING BATTERY DISCONNECTOR SWITCH
6.6. HANDLING MACHINES EQUIPPED WITH KOMTRAX
6.6.1. Basic Precautions

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