komatsu pc100 6 pc100l 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002205 1

komatsu pc100 6 pc100l 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002205 2

komatsu pc100 6 pc100l 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002205 3 2

komatsu pc100 6 pc100l 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002205 4

komatsu pc100 6 pc100l 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002205 5

Komatsu PC100-6, PC100L-6, PC120-6, PC130-6 Mighty Hydraulic Excavator Operation and Maintenance Manual SEAM002205

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM002205
Format: PDF
Size: 14.7MB
Number of Pages: 271

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC100-6 Mighty Hydraulic Excavator
- PC100L-6 Mighty Hydraulic Excavator
- PC120-6 Mighty Hydraulic Excavator
- PC130-6 Mighty Hydraulic Excavator

1. MAIN MENU
2. COVER
2.1. FOREWARD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
2.5. CONTENTS
3. SAFETY
3.1. GENERAL PRECAUTIONS
3.2. PRECAUTIONS DURING OPERATION
3.2.1. BEFORE STARTING ENGINE
3.2.2. OPERATING MACHINE
3.2.3. TRANSPORTATION
3.2.4. BATTERY
3.2.5. TOWING
3.2.6. BUCKET WITH HOOK
3.3. PRECAUTIONS FOR MAINTENANCE
3.3.1. BEFORE CARRYING OUT MAINTENANCE
3.3.2. DURING MAINTENANCE
3.4. POSITION FOR ATTACHING SAFETY LABELS
4. OPERATION
4.1. GENERAL VIEW
4.1.1. GENERAL VIEW OF MACHINE
4.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
4.2. EXPLANATION OF COMPONENTS
4.2.1. MACHINE MONITOR
4.2.2. SWITCHES
4.2.3. CONTROL LEVERS, PEDALS
4.2.4. CEILING WINDOW
4.2.5. FRONT WINDOW
4.2.6. DOOR LOCK
4.2.7. CAP, COVER WITH LOCK
4.2.8. HOT/COOL BOX
4.2.9. LUGGAGE BOX
4.2.10. ASHTRAY
4.2.11. AIR CONDITIONER
4.2.12. CAR RADIO
4.2.13. FUSE
4.2.14. FUSIBLE LINK
4.2.15. CONTROLLERS
4.2.16. TOOL BOX
4.2.17. GREASE PUMP HOLDER
4.3. OPERATION
4.3.1. CHECK BEFORE STARTING ENGINE
4.3.2. STARTING ENGINE
4.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
4.3.4. MOVING MACHINE OFF
4.3.5. STEERING MACHINE
4.3.6. STOPPING MACHINE
4.3.7. SWINGING
4.3.8. OPERATION OF WORK EQUIPMENT
4.3.9. WORKING MODE SELECTION
4.3.10. HANDLING ACTIVE MODE
4.3.11. PROHIBITIONS FOR OPERATION
4.3.12. PRECAUTIONS FOR OPERATION
4.3.13. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
4.3.14. HOW TO ESCAPE FROM MUD
4.3.15. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
4.3.16. REPLACEMENT AND INVERSION OF BUCKET
4.3.17. PARKING MACHINE
4.3.18. CHECK AFTER FINISHING WORK
4.3.19. STOPPING ENGINE
4.3.20. CHECK AFTER STOPPING ENGINE
4.3.21. LOCKING
4.4. TRANSPORTATION
4.4.1. LOADING, UNLOADING WORK
4.4.2. PRECAUTIONS FOR LOADING
4.4.3. PRECAUTIONS FOR TRANSPORTATION
4.5. COLD WEATHER OPERATION
4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
4.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
4.5.3. AFTER COLD WEATHER
4.6. LONGTERM STORAGE
4.6.1. BEFORE STORAGE
4.6.2. DURING STORAGE
4.6.3. AFTER STORAGE
4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
4.7. TROUBLESHOOTING
4.7.1. PHENOMENA THAT ARE NOT FAILURES
4.7.2. METHOD OF TOWING MACHINE
4.7.3. USING METHOD FOR LIGHTWEIGHT TOWING HOOK
4.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
4.7.5. IF BATTERY IS DISCHARGED
4.7.6. OTHER TROUBLE
5. MAINTENANCE
5.1. GUIDES TO MAINTENANCE
5.2. OUTLINES OF SERVICE
5.2.1. OUTLINE OF OIL, FUEL, COOLANT
5.2.2. OUTLINE OF ELECTRIC SYSTEM
5.2.3. OUTLINE OF HYDRAULIC SYSTEM
5.3. WEAR PARTS LIST
5.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
5.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.5.1. INTRODUCTION OF NECESSARY TOOLS
5.5.2. TORQUE LIST
5.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5.7. MAINTENANCE SCHEDULE CHART
5.7.1. MAINTENANCE SCHEDULE CHART
5.7.2. MAINTENANCE WHEN USING HYDRAULIC BREAKER
5.8. SERVICE PROCEDURE
5.8.1. INITIAL 250 HOURS SERVICE
5.8.1.1. REPLACE FUEL FILTER CARTRIDGE
5.8.1.2. CHECK ENGINE VALVE CLEARANCE, ADJUST
5.8.2. WHEN REQUIRED
5.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
5.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
5.8.2.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
5.8.2.4. CHECK AND ADJUST TRACK TENSION
5.8.2.5. CHECK ELECTRICAL INTAKE AIR HEATER
5.8.2.6. REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
5.8.2.7. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
5.8.2.8. ADJUST BUCKET CLEARANCE
5.8.2.9. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
5.8.2.10. CHECK AND ADJUST AIR CONDITIONER
5.8.2.11. REPLACE ADDITIONAL BREAKER FILTER ELEMENT
5.8.3. CHECK BEFORE STARTING
5.8.3.1. CHECK COOLANT LEVEL, ADD WATER
5.8.3.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
5.8.3.3. CHECK FUEL LEVEL, ADD FUEL
5.8.3.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
5.8.3.5. CHECK AIR CLEANER FOR CLOGGING
5.8.3.6. CHECK ELECTRIC WIRINGS
5.8.3.7. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER
5.8.4. EVERY 50 HOURS SERVICE
5.8.4.1. DRAIN WATER AND SEDIMENT FROM FUEL TANK
5.8.5. EVERY 100 HOURS SERVICE
5.8.5.1. LUBRICATING
5.8.5.2. BOOM CYLINDER FOOT PIN (2 POINTS)
5.8.5.3. BOOM FOOT PIN (2 POINTS)
5.8.5.4. BOOM CYLINDER ROD END (2 POINTS)
5.8.5.5. ARM CYLINDER FOOT PIN (1 POINT)
5.8.5.6. BOOMARM COUPLING PIN (1 POINT)
5.8.5.7. ARM CYLINDER ROD END (1 POINT)
5.8.5.8. BUCKET CYLINDER FOOT PIN (1 POINT)
5.8.5.9. ARMLINK COUPLING PIN (1 POINT)
5.8.5.10. ARMBUCKET COUPLING PIN (1 POINT)
5.8.5.11. LINK COUPLING PIN (1 POINT)
5.8.5.12. BUCKET CYLINDER ROD END (1 POINT)
5.8.5.13. BUCKETLINK COUPLING PIN (2 POINTS)
5.8.5.14. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
5.8.6. EVERY 250 HOURS SERVICE
5.8.6.1. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
5.8.6.2. CHECK LEVEL OF BATTERY ELECTROLYTE
5.8.6.3. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
5.8.6.4. REPLACE HYDRAULIC FILTER ELEMENT
5.8.6.5. CHECK FAN BELT TENSION, ADJUST
5.8.6.6. CHECK, ADJUST TENSION OF AIR CONDITIONER COMPRESSOR BELT
5.8.7. EVERY 500 HOURS SERVICE
5.8.7.1. REPLACE FUEL FILTER CARTRIDGE
5.8.7.2. CHECK SWING PINION GREASE LEVEL, ADD GREASE
5.8.7.3. LUBRICATE SWING CIRCLE (2 POINTS)
5.8.7.4. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
5.8.7.5. CLEAN INTERNAL AND EXTERNAL AIR FILTERS OF AIR CONDITIONER SYSTEM (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
5.8.8. EVERY 1000 HOURS SERVICE
5.8.8.1. CHANGE OIL IN SWING MACHINARY CASE
5.8.8.2. CHANGE OIL IN FINAL DRIVE CASE
5.8.8.3. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
5.8.8.4. CHECK PLAY OF TURBOCHARGER ROTOR
5.8.8.5. REPLACE CORROSION RESISTOR CARTRIDGE
5.8.9. EVERY 2000 HOURS SERVICE
5.8.9.1. CHECK OIL LEVEL IN PTO GEAR CASE, ADD OIL
5.8.9.2. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
5.8.9.3. CLEAN, CHECK TURBOCHARGER
5.8.9.4. CHECK ALTERNATOR, STARTING MOTOR
5.8.9.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
5.8.10. EVERY 4000 HOURS SERVICE
5.8.10.1. CHECK WATER PUMP
6. SPECIFICATIONS
6.1. SPECIFICATIONS
7. OPTIONS, ATTACHMENTS
7.1. GENERAL PRECAUTIONS
7.1.1. PRECAUTIONS RELATED TO SAFETY
7.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
7.2. HANDLING BUCKET WITH HOOK
7.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
7.2.2. PROHIBITED OPERATIONS
7.2.3. PRECAUTIONS DURING OPERATIONS
7.3. USING SEAT BELT
7.3.1. SEAT BELT
7.4. HANDLING CAR HEATER
7.4.1. EXPLANATION OF COMPONENTS
7.4.2. PREPARING CAR HEATER
7.5. MACHINES READY FOR ATTACHMENTS
7.5.1. GENERAL LOCATIONS
7.5.2. HYDRAULIC CIRCUIT
7.5.3. OPERATION
7.5.4. HANDLING ACCUMULATOR
7.5.5. LONGTERM STORAGE
7.5.6. SPECIFICATIONS
7.6. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
7.6.1. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
7.6.2. ATTACHMENT INSTALLATION COMBINATION TABLE
7.6.3. SELECTION OF TRACK SHOES
7.6.4. HANDLING RUBBER PAD SHOE
7.6.5. HANDLING AUTOMATIC GREASING CONTROLLER
7.7. EXTENDING MACHINE SERVICE LIFE
7.7.1. HYDRAULIC BREAKER
7.7.2. POWER RIPPER
7.7.3. FORK GRAB
7.7.4. GRAPPLE BUCKET
7.7.5. SCRAP GRAPPLE
7.7.6. CRUSHER SMASHER
7.7.7. HYDRAULIC PILE DRIVER
7.7.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE

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