komatsu pc100 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002201 1

komatsu pc100 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002201 2

komatsu pc100 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002201 3

komatsu pc100 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002201 4

komatsu pc100 6 pc120 6 pc130 6 mighty hydraulic excavator operation and maintenance manual seam002201 5

Komatsu PC100-6, PC120-6, PC130-6 Mighty Hydraulic Excavator Operation and Maintenance Manual SEAM002201

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM002201
Format: PDF
Size: 12.5MB
Number of Pages: 257

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC100-6 Mighty Hydraulic Excavator
- PC120-6 Mighty Hydraulic Excavator
- PC130-6 Mighty Hydraulic Excavator

1. MAIN MENU
2. COVER
3. FOREWORD
4. SAFETY INFORMATION
5. INTRODUCTION
6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
7. CONTENTS
8. SAFETY
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS DURING OPERATION
8.2.1. BEFORE STARTING ENGINE
8.2.2. OPERATING MACHINE
8.2.3. TRANSPORTATION
8.2.4. BATTERY
8.2.5. TOWING
8.2.6. BUCKET WITH HOOK
8.3. PRECAUTIONS FOR MAINTENANCE
8.3.1. BEFORE CARRYING OUT MAINTENANCE
8.3.2. DURING MAINTENANCE
8.4. POSITION FOR ATTACHING SAFETY LABELS
9. OPERATION
9.1. GENERAL VIEW
9.1.1. GENERAL VIEW OF MACHINE
9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
9.2. EXPLANATION OF COMPONENTS
9.2.1. MACHINE MONITOR
9.2.2. METER
9.2.3. SWITCHES
9.2.4. CONTROL LEVERS, PEDALS
9.2.5. CEILING WINDOW
9.2.6. FRONT WINDOW
9.2.7. DOOR LOCK
9.2.8. CAP, COVER WITH LOCK
9.2.9. HOT/COOL BOX
9.2.10. LUGGAGE BOX
9.2.11. ASHTRAY
9.2.12. AIR CONDITIONER
9.2.13. CAR RADIO
9.2.14. FUSE
9.2.15. FUSIBLE LINK
9.2.16. CONTROLLERS
9.2.17. TOOL BOX
9.2.18. GREASE PUMP HOLDER
9.3. OPERATION
9.3.1. CHECK BEFORE STARTING ENGINE
9.3.2. STARTING ENGINE
9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
9.3.4. MOVING MACHINE OFF
9.3.5. STEERING MACHINE
9.3.6. STOPPING MACHINE
9.3.7. SWINGING
9.3.8. OPERATION OF WORK EQUIPMENT
9.3.9. WORKING MODE SELECTION
9.3.10. PROHIBITIONS FOR OPERATION
9.3.11. PRECAUTIONS FOR OPERATION
9.3.12. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
9.3.13. HOW TO ESCAPE FROM MUD
9.3.14. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
9.3.15. REPLACEMENT AND INVERSION OF BUCKET
9.3.16. PARKING MACHINE
9.3.17. CHECK AFTER FINISHING WORK
9.3.18. STOPPING ENGINE
9.3.19. CHECK AFTER STOPPING ENGINE
9.3.20. LOCKING
9.4. TRANSPORTATION
9.4.1. LOADING, UNLOADING WORK
9.4.2. PRECAUTIONS FOR LOADING
9.4.3. PRECAUTIONS FOR TRANSPORTATION
9.5. COLD WEATHER OPERATION
9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
9.5.3. AFTER COLD WEATHER
9.6. LONGTERM STORAGE
9.6.1. BEFORE STORAGE
9.6.2. DURING STORAGE
9.6.3. AFTER STORAGE
9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
9.7. TROUBLESHOOTING
9.7.1. PHENOMENA THAT ARE NOT FAILURES
9.7.2. METHOD OF TOWING MACHINE
9.7.3. USING METHOD FOR LIGHTWEIGHT TOWING HOOK
9.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
9.7.5. IF BATTERY IS DISCHARGED
9.7.6. OTHER TROUBLE
10. MAINTENANCE
10.1. GUIDES TO MAINTENANCE
10.2. OUTLINES OF SERVICE
10.2.1. OUTLINE OF OIL, FUEL, COOLANT
10.2.2. OUTLINE OF ELECTRIC SYSTEM
10.2.3. OUTLINE OF HYDRAULIC SYSTEM
10.3. WEAR PARTS LIST
10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
10.5.1. INTRODUCTION OF NECESSARY TOOLS
10.5.2. TORQUE LIST
10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
10.7. MAINTENANCE SCHEDULE CHART
10.7.1. MAINTENANCE SCHEDULE CHART
10.7.2. MAINTENANCE WHEN USING HYDRAULIC BREAKER
10.8. SERVICE PROCEDURE
10.8.1. INITIAL 250 HOURS SERVICE
10.8.1.1. REPLACE FUEL FILTER CARTRIDGE
10.8.1.2. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.2. WHEN REQUIRED
10.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
10.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
10.8.2.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
10.8.2.4. CHECK AND ADJUST TRACK TENSION
10.8.2.5. CHECK ELECTRICAL INTAKE AIR HEATER
10.8.2.6. REPLACE BUCKET TEETH (VERTICAL PIN TYPE)
10.8.2.7. REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)
10.8.2.8. ADJUST BUCKET CLEARANCE
10.8.2.9. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
10.8.2.10. CHECK AND ADJUST AIR CONDITIONER
10.8.2.11. REPLACE ADDITIONAL BREAKER FILTER ELEMENT
10.8.3. CHECK BEFORE STARTING
10.8.3.1. CHECK COOLANT LEVEL, ADD WATER
10.8.3.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
10.8.3.3. CHECK FUEL LEVEL, ADD FUEL
10.8.3.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
10.8.3.5. CHECK AIR CLEANER FOR CLOGGING
10.8.3.6. CHECK ELECTRIC WIRINGS
10.8.3.7. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER
10.8.4. EVERY 50 HOURS SERVICE
10.8.4.1. DRAIN WATER AND SEDIMENT FROM FUEL TANK
10.8.5. EVERY 100 HOURS SERVICE
10.8.5.1. LUBRICATING
10.8.5.1.1. BOOM CYLINDER FOOT PIN (2 POINTS)
10.8.5.1.2. BOOM FOOT PIN (2 POINTS)
10.8.5.1.3. BOOM CYLINDER ROD END (2 POINTS)
10.8.5.1.4. ARM CYLINDER FOOT PIN (1 POINT)
10.8.5.1.5. BOOMARM COUPLING PIN (1 POINT)
10.8.5.1.6. ARM CYLINDER ROD END (1 POINT)
10.8.5.1.7. BUCKET CYLINDER FOOT PIN (1 POINT)
10.8.5.1.8. ARMLINK COUPLING PIN (1 POINT)
10.8.5.1.9. ARMBUCKET COUPLING PIN (1 POINT)
10.8.5.1.10. LINK COUPLING PIN (1 POINT)
10.8.5.1.11. BUCKET CYLINDER ROD END (1 POINT)
10.8.5.1.12. BUCKETLINK COUPLING PIN (2 POINTS)
10.8.5.1.13. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
10.8.6. EVERY 250 HOURS SERVICE
10.8.6.1. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
10.8.6.2. CHECK LEVEL OF BATTERY ELECTROLYTE
10.8.6.3. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
10.8.6.4. REPLACE HYDRAULIC FILTER ELEMENT
10.8.6.5. CHECK FAN BELT TENSION, ADJUST
10.8.6.6. CHECK, ADJUST TENSION AIR CONDITIONER COMPRESSOR BELT
10.8.7. EVERY 500 HOURS SERVICE
10.8.7.1. REPLACE FUEL FILTER CARTRIDGE
10.8.7.2. CHECK SWING PINION GREASE LEVEL, ADD GREASE
10.8.7.3. LUBRICATE SWING CIRCLE (2 POINTS)
10.8.7.4. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
10.8.7.5. CLEAN INTERNAL AND EXTERNAL AIR FILTER OF AIR CONDITIONER SYSTEM (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
10.8.8. EVERY 1000 HOURS SERVICE
10.8.8.1. CHANGE OIL IN SWING MACHINERY CASE
10.8.8.2. CHANGE OIL IN FINAL DRIVE CASE
10.8.8.3. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
10.8.8.4. CHECK PLAY OF TURBOCHARGER ROTOR
10.8.8.5. REPLACE CORROSION RESISTOR CARTRIDGE
10.8.9. EVERY 2000 HOURS SERVICE
10.8.9.1. CHECK OIL LEVEL IN PTO CASE, ADD OIL
10.8.9.2. CHANGE OIL IN HYDRAULIC TANK, CLEAN STRAINER
10.8.9.3. CLEAN, CHECK TURBOCHARGER
10.8.9.4. CHECK ALTERNATOR, STARTING MOTOR
10.8.9.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.10. EVERY 4000 HOURS SERVICE
10.8.10.1. CHECK WATER PUMP
11. SPECIFICATIONS
11.1. SPECIFICATIONS
12. OPTIONS, ATTACHMENTS
12.1. GENERAL PRECAUTIONS
12.1.1. PRECAUTIONS RELATED TO SAFETY
12.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
12.2. HANDLING BUCKET WITH HOOK
12.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
12.2.2. PROHIBITED OPERATIONS
12.2.3. PRECAUTIONS DURING OPERATIONS
12.3. USING SEAT BELT
12.3.1. SEAT BELT
12.4. HANDLING CAR HEATER
12.4.1. EXPLANATION OF COMPONENTS
12.4.2. PREPARING CAR HEATER
12.5. MACHINES READY FOR ATTACHMENTS
12.5.1. GENERAL LOCATIONS
12.5.2. HYDRAULIC CIRCUIT
12.5.3. OPERATION
12.5.4. HANDLING ACCUMULATOR
12.5.5. LONGTERM STORAGE
12.5.6. SPECIFICATIONS
12.6. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
12.6.1. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS
12.6.2. ATTACHMENT INSTALLATION COMBINATION TABLE
12.6.3. SELECTION OF TRACK SHOES
12.6.4. HANDLING RUBBER PAD SHOE
12.7. EXTENDING MACHINE SERVICE LIFE
12.7.1. HYDRAULIC BREAKER
12.7.2. POWER RIPPER
12.7.3. FORK GRAB
12.7.4. GRAPPLE BUCKET
12.7.5. SCRAP GRAPPLE
12.7.6. CRUSHER SMASHER
12.7.7. HYDRAULIC PILE DRIVER
12.7.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE

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