komatsu pc1250 11 pc1250 11e0 pc1250lc 11 pc1250lc 11e0 pc1250sp 11 pc1250sp 11e0 hydraulic excavator field assembly instruction gen00203 02 1

Komatsu PC1250-11, PC1250-11E0, PC1250LC-11, PC1250LC-11E0, PC1250SP-11, PC1250SP-11E0 Hydraulic Excavator Field Assembly Instruction GEN00203-02

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: GEN00203-02
Format: PDF
Size: 33.8MB
Number of Pages: 235

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC1250-11 Hydraulic Excavator
- PC1250-11E0 Hydraulic Excavator
- PC1250LC-11 Hydraulic Excavator
- PC1250LC-11E0 Hydraulic Excavator
- PC1250SP-11 Hydraulic Excavator
- PC1250SP-11E0 Hydraulic Excavator

1. COVER
2. FOREWORD
3. CONTENTS
4. SPECIFICATIONS
5. PRECAUTIONS FOR FIELD ASSEMBLY
6. ASSEMBLING PROCEDURES, APPLICABLE EQUIPMENT AND SCHEDULE
7. KIT LAYOUT DIAGRAM
8. FLOW OF FIELD ASSEMBLY WORK
9. TRANSPORTATION
10. LIST OF FIELD ASSEMBLY TOOLS
11. TIGHTENING TORQUE
12. COATING MATERIALS
13. SELECTION OF WIRE ROPES USED FOR ASSEMBLY
14. ASSEMBLY OF CHASSIS
14.1. A1 Install R.H. and L.H. track frames
14.2. A2 Install travel piping
14.3. A3 Install travel piping covers
14.4. A4 Install steps
14.5. A5 Install autogreasing unit assembly(if equipped)
14.6. A6 Add grease to swing circle
14.7. A7 Assemble upper structure and undercarriage
14.8. A8 Install R.H. side step
14.9. A9 Install handrails
14.10. A10 Install emergency stop switch on right front step (if equipped)
14.11. A11 Install air cleaner cap
14.12. A12 Install swivel travel piping
14.13. A13 Install L.H. side step
14.14. A14 Install fixed ladder
14.15. A15 Install hydraulic stairway (if equipped)
14.16. A16 Install flash light (if equipped)
14.17. A17 Install L.H. side step emergency stop switch (if equipped)
14.18. A18 Install KomVision camera
14.19. A19 Install counterweight
14.20. A20 Install counterweight revolving warning lamp (if quipped)
14.21. A21 Install counterweight rear lamp (if equipped)
14.22. A22 Install radiator cover
14.23. A23 Install exhaust tail pipe
14.24. A24 Change installed position of step light
14.25. A25 Change installed position of wireless LAN antenna
14.26. A26 Install operators cab revolving warning lamp (if equipped)
14.27. A27 Install operators cab handrail
14.28. A28 Install L.H. rearview mirror
14.29. A29 Install R.H. rearview mirror
14.30. A30 Prepare for bleeding air from travel motor
14.31. A31 Bleed air from hydraulic pump section
14.32. A32 Tighten swing circle mounting bolts to specified torque
14.33. A33 Check and adjust track tension
14.34. A34 Check fuel, coolant and oil levels
14.35. A35 Parts to be touched up after field assembly
15. ASSEMBLING OF WORK EQUIPMENT OF BACKHOE
15.1. B1 Release remaining pressure in hydraulic circuit
15.2. B2 Install arm cylinder to boom
15.3. B3 Install arm cylinder hose
15.4. B4 Install boom cylinder to revolving frame
15.5. B5 Install boom cylinder hose
15.6. B6 Bleed air from cylinder
15.7. B7 Install boom foot dust seal
15.8. B8 Install boom assembly
15.9. B9 Install boom cylinder to boom assembly
15.10. B10 Install boom connection hoses (between chassis and boom assembly)
15.11. B11 Install arm assembly
15.12. B12 Install bucket cylinder hoses (between boom and bucket cylinder)
15.13. B13 Install bucket assembly
15.14. B14 Clearance standard for installation of work equipment
15.15. B15 Install work equipment grease piping
15.16. B16 Install work equipment lamps
15.17. B17 Grease after assembling work equipment
15.18. B18 Bleed air from swing motor
15.19. B19 Bleed air from travel motor
15.20. B20 Install travel motor guard
15.21. B21 Bleed air from hydraulic stairway (if equipped)
16. PROCEDURE FOR INSPECTION AND MAINTENANCE AFTER COMPLETION ASSEMBLY
16.1. M1 Replace return filter (Replace standard filter flushing filter)
16.2. M2 Flush hydraulic circuit
16.3. M3 Replace return filter (Replace flushing filter with standard filter)
16.4. M4 Replace pilot filter
16.5. M5 Setting of KomVision (Camera calibration)
16.6. M6 Inspection method of 12 m visibility (KomVision)
16.7. M7 Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller
17. PROCEDURE FOR ASSEMBLING WORK EQUIPMENTOF LOADING SHOVEL
17.1. TRANSPORTATION POSTURE (ONLY WORK EQUIPMENT)
17.2. C 1. Release remaining pressure in hydraulic circuit
17.3. C 2. Bleed air from cylinder
17.4. C 3. Flush hydraulic circuit
17.5. C 4. Installation of Arm Cylinder Bottoms
17.6. C 5. Connection of Boom and Arm
17.7. C 6. Pulling out Boom Foot Pin and Boom Cylinder Foot Pin
17.8. C 7. Installation of Boom and Arm Assembly
17.9. C 8. Installation of Boom Hoses (Between Chassis and Boom)
17.10. C 9. Installation of Hoses Between Boom and Arm (Bottom Dump)
17.11. C10. Installation of Boom Cylinder Bottoms
17.12. C11. Installation of Boom Cylinder Hoses
17.13. C12. Installation of Boom Cylinder Head Pin
17.14. C13. Installation of Arm Cylinder Hoses
17.15. C14. Installation of Bucket Cylinder
17.16. C15. Installation of Bucket Cylinder Hoses
17.17. C16. Installation of Bucket Assembly
17.18. C17. Installation of Bottom Dump Cylinder Hoses
17.19. C18. Maintenance Standard
17.20. C19. Installation of Working Lamp
17.21. C20. Installation of Work Equipment Greasing Piping
17.22. C21. Checking Oil Level in Hydraulic Tank and Adding Oil
17.23. C22. Greasing After Assembling Work Equipment
18. Inspection of each part after assembly of loader
19. Field Assembly Inspection Report

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