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Komatsu PC138US-10 Hydraulic Excavator Operation and Maintenance Manual WENAM00010

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: WENAM00010
Format: PDF
Size: 32.9MB
Number of Pages: 424

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC138US-10 Hydraulic Excavator

1. FOREWORD
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.2.1. NOISE (PC138US10)
1.2.2. VIBRATION LEVELS
1.2.3. GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE
1.3. INTRODUCTION
1.3.1. USE OF MACHINE
1.3.2. DIRECTIONS OF MACHINE
1.3.3. OPERATOR PROTECTIVE STRUCTURE
1.3.4. VISIBILITY FOR OPERATOR
1.4. BREAKING IN THE NEW MACHINE
1.5. PRODUCT INFORMATION
1.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.5.2. EPA REGULATIONS, ENGINE NUMBER PLATE
1.5.3. SERVICE METER LOCATION
1.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.5.5. SERIAL PLATE
1.5.6. DECLARATION OF CONFORMITY
1.6. CONTENTS
2. SAFETY
2.1. SAFETY
2.2. SAFETY LABELS
2.2.1. LOCATION OF SAFETY LABELS
2.2.2. SAFETY LABELS
2.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
2.3.1. PRECAUTIONS BEFORE STARTING OPERATION
2.3.2. PREPARATIONS FOR SAFE OPERATION
2.3.3. FIRE PREVENTION
2.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
2.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.3.7. PROTECTION AGAINST FALLING, FLYING, OR INTRUDING OBJECTS
2.3.8. ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES
2.3.9. UNAUTHORIZED MODIFICATION
2.3.10. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.3.11. PRECAUTIONS RELATED TO CAB GLASS
2.3.12. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
2.4. PRECAUTIONS FOR OPERATION
2.4.1. PRECAUTIONS FOR JOBSITE
2.5. SAFETY MACHINE OPERATION
2.5.1. STARTING ENGINE
2.5.2. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
2.5.3. WHEN STARTING ENGINE
2.5.4. IN COLD AREAS
2.5.5. START ENGINE WITH BOOSTER CABLES
2.5.6. OPERATION
2.5.7. TRANSPORTATION
2.5.8. LIFTING OBJECTS WITH BUCKET LINK LIFTING DEVICE (OPTIONAL EQUIPMENT)
2.5.9. SAFETY RULES FOR LIFTING OBJECTS
2.5.10. LIFTING OBJECTS WITH BUCKETS
2.6. PRECAUTIONS FOR MAINTENANCE
2.6.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.6.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
3. OPERATION
3.1. GENERAL VIEW
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
3.2. EXPLANATION OF COMPONENTS
3.2.1. MACHINE MONITOR
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS AND PEDALS
3.2.4. CEILING WINDOW
3.2.5. OPEN AND CLOSE CAB FRONT WINDOW
3.2.6. SLIDE DOOR
3.2.7. EMERGENCY ESCAPE HAMMER
3.2.8. OPEN AND CLOSE ENGINE HOOD
3.2.9. PUMP ROOM DOOR, BATTERY ROOM DOOR
3.2.10. TOOL BOX FRONT DOOR
3.2.11. CAPS AND COVERS WITH LOCK
3.2.12. OPERATION AND MAINTENANCE MANUAL POCKET
3.2.13. CUP HOLDER
3.2.14. ASHTRAY
3.2.15. HANDLING AIR CONDITIONER
3.2.16. HANDLING RADIO
3.2.17. AUXILIARY ELECTRIC POWER
3.2.18. Power Source
3.2.19. FUSE
3.2.20. FUSIBLE LINK
3.2.21. TOOLBOX
3.2.22. GREASE PUMP HOLDER
3.2.23. BATTERY DISCONNECT SWITCH
3.2.24. SYSTEM OPERATING LAMP
3.2.25. HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
3.2.26. HANDLING MACHINES EQUIPPED WITH KOMTRAX
3.3. MACHINE OPERATIONS AND CONTROLS
3.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
3.3.2. STARTING ENGINE
3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
3.3.4. STOPPING ENGINE
3.3.5. MACHINE OPERATION
3.3.6. STEERING MACHINE
3.3.7. SWINGING MACHINE
3.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
3.3.9. WORKING MODE
3.3.10. PROHIBITED OPERATIONS
3.3.11. RULES FOR OPERATION
3.3.12. RULES FOR WORKING ON SLOPE
3.3.13. ESCAPE FROM MUD
3.3.14. RECOMMENDED APPLICATIONS
3.3.15. REPLACING AND INVERTING BUCKET
3.3.16. PARKING MACHINE
3.3.17. AFTER DAILY WORK COMPLETION
3.3.18. LOCK
3.3.19. HANDLING ROAD LINERS
3.4. TRANSPORTATION
3.4.1. TRANSPORTATION PROCEDURE
3.4.2. LOADING AND UNLOADING WITH TRAILER
3.4.3. LIFTING MACHINE
3.5. COLD WEATHER OPERATION
3.5.1. COLD WEATHER OPERATION INFORMATION
3.5.2. AFTER DAILY WORK COMPLETION
3.5.3. AFTER COLD WEATHER SEASON
3.6. LONGTERM STORAGE
3.6.1. BEFORE STORAGE
3.6.2. DURING STORAGE
3.6.3. AFTER STORAGE
3.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
3.7. TROUBLES AND ACTIONS
3.7.1. RUNNING OUT OF FUEL
3.7.2. PHENOMENA THAT ARE NOT FAILURES
3.7.3. TOWING MACHINE
3.7.4. LIGHTWEIGHT TOWING HOLE
3.7.5. SEVERE JOB CONDITION
3.7.6. DISCHARGED BATTERY
3.7.7. OTHER TROUBLE
4. MAINTENANCE
4.1. RULES FOR MAINTENANCE
4.1.1. SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. ALWAYS USE CLEAN WASHER FLUID
4.1.5. FRESH AND CLEAN LUBRICANTS
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. CAUTION FOR REFILLING OIL OR FUEL
4.1.8. WELDING INSTRUCTIONS
4.1.9. DO NOT DROP THINGS INSIDE MACHINE
4.1.10. DUSTY JOBSITES
4.1.11. AVOID MIXING OIL
4.1.12. LOCKING INSPECTION COVERS
4.1.13. BLEED AIR FROM HYDRAULIC CIRCUIT
4.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
4.1.16. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
4.2. OUTLINE OF MAINTENANCE
4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. HANDLING ELECTRICAL COMPONENTS
4.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
4.3.1. TIGHTENING TORQUE LIST
4.4. MAINTENANCE SCHEDULE
4.4.1. MAINTENANCE SCHEDULE TABLE
4.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
4.5. MAINTENANCE PROCEDURE
4.5.1. WHEN REQUIRED
4.5.2. CHECKS BEFORE STARTING
4.5.3. EVERY 100 HOURS MAINTENANCE
4.5.4. EVERY 250 HOURS MAINTENANCE
4.5.5. EVERY 500 HOURS MAINTENANCE
4.5.6. EVERY 1000 HOURS MAINTENANCE
4.5.7. EVERY 2000 HOURS MAINTENANCE
4.5.8. EVERY 4000 HOURS MAINTENANCE
4.5.9. EVERY 5000 HOURS MAINTENANCE
4.5.10. EVERY 8000 HOURS MAINTENANCE
4.6. END OF SERVICE LIFE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.2. EXPLANATION OF LIFTING CAPACITY CHART (1PIECE BOOM)
6. ATTACHMENTS AND OPTIONS
6.1. GENERAL PRECAUTIONS FOR SAFETY
6.1.1. PRECAUTIONS WHEN SELECTING
6.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
6.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
6.1.4. PRECAUTIONS WHEN USING
6.2. HYDRAULIC QUICK COUPLER PIPING
6.3. INSTALLING ATTACHMENTS
6.4. BUCKET WITH HOOK
6.4.1. HOOK CONDITION
6.4.2. PROHIBITED OPERATIONS
6.5. MACHINE READY FOR ATTACHMENT
6.5.1. EXPLANATION OF COMPONENTS
6.5.2. BREAKER SWITCH
6.5.3. HYDRAULIC CIRCUIT
6.5.4. ATTACHMENT REMOVAL AND INSTALLATION
6.5.5. ATTACHMENT OPERATIONS
6.5.6. LONGTERM STORAGE
6.5.7. SPECIFICATIONS
6.6. ATTACHMENTS AND OPTIONS
6.6.1. ATTACHMENT COMBINATIONS
6.6.2. TRACK SHOES SELECTION
6.6.3. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
6.7. RECOMMENDED ATTACHMENT OPERATIONS
6.7.1. HYDRAULIC BREAKER
7. REPLACEMENT PARTS
7.1. SAFETY CRITICAL PARTS
7.1.1. SAFETY CRITICAL PARTS LIST
7.2. CONSUMABLE PARTS
7.2.1. CONSUMABLE PARTS LIST
7.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
7.3.1. LUBRICATION CHART
7.3.2. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
8. INDEX

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