komatsu pc150 6k pc150lc 6k hydraulic excavator operation and maintenance manual ueam000403 1

komatsu pc150 6k pc150lc 6k hydraulic excavator operation and maintenance manual ueam000403 2

komatsu pc150 6k pc150lc 6k hydraulic excavator operation and maintenance manual ueam000403 3

komatsu pc150 6k pc150lc 6k hydraulic excavator operation and maintenance manual ueam000403 4

komatsu pc150 6k pc150lc 6k hydraulic excavator operation and maintenance manual ueam000403 5

Komatsu PC150-6K, PC150LC-6K Hydraulic Excavator Operation and Maintenance Manual UEAM000403

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: UEAM000403
Format: PDF
Size: 7.5MB
Number of Pages: 269

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC150-6K Hydraulic Excavator
- PC150LC-6K Hydraulic Excavator

1. MAIN MENU
2. COVER
3. FOREWORD
4. SAFETY INFORMATION
4.1. SAFETY MESSAGES
4.2. VIBRATION
5. INTRODUCTION
5.1. INTENDED USE
5.2. FEATURES
5.3. BREAKING IN YOUR NEW MACHINE
6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
6.1. MACHINE SERIAL NO. PLATE POSITION
6.2. ENGINE SERIAL NO. PLATE POSTION
6.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
6.4. MACHINE SERIAL PLATE
7. CONTENTS
8. SAFETY
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS DURING OPERATION
8.2.1. BEFORE STARTING ENGINE
8.2.2. OPERATING MACHINE
8.2.3. TRANSPORTATION
8.2.4. BATTERY
8.2.5. TOWING
8.2.6. BUCKET WITH HOOK
8.3. PRECUATIONS FOR MAINTENANCE
8.3.1. BEFORE CARRYING OUT MAINTENANCE
8.3.2. DURING MAINTENANCE
8.4. POSITION FOR ATTACHING SAFETY LABELS
8.4.1. POSITION FOR ATTACHING SAFETY LABELS
8.5. MEMO
9. OPERATION
9.1. GENERAL VIEW
9.1.1. GENERAL VIEW OF MACHINE
9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
9.2. EXPLANATION OF COMPONENTS
9.2.1. MACHINE MONITOR
9.2.2. METERS
9.2.3. SWITCHES
9.2.4. CONTROL LEVERS, PEDALS
9.2.5. HEATER
9.2.6. AIR CONDITIONER (OPTION)
9.2.7. CAB RADIO (OPTION)
9.2.8. FUSE
9.2.9. FUSIBLE LINK
9.2.10. CONTROLLERS
9.2.11. TOOL BOX
9.2.12. REFUELLING PUMP
9.2.13. HANDLING THE ACCUMULATOR
9.3. OPERATION
9.3.1. CHECK BEFORE STARTING ENGINE
9.3.2. STARTING ENGINE
9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
9.3.4. MOVING MACHINE OFF
9.3.5. STEERING MACHINE
9.3.6. STOPPING MACHINE
9.3.7. SWINGING
9.3.8. OPERATION OF WORK EQUIPMENT
9.3.9. HANDLING ACTIVE MODE
9.3.10. WORKING MODE SELECTORN
9.3.11. PROHIBITIONS FOR OPERATION
9.3.12. PRECAUTIONS FOR OPERATION
9.3.13. PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS
9.3.14. HOW TO ESCAPE FROM MUD
9.3.15. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
9.3.16. REPLACEMENT AND INVERSION OF BUCKET
9.3.17. PARKING THE MACHINE
9.3.18. CHECK AFTER FINISHING WORK
9.3.19. STOPPING ENGINE
9.3.20. CHECK AFTER STOPPING ENGINE
9.4. TRANSPORTATION
9.4.1. LOADING, UNLOADING WORK
9.5. COLD WEATHER OPERATION
9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
9.5.2. PRECAUTIONS AFTER COMPLETION WORK
9.6. LONGTERM STORAGE
9.6.1. BEFORE STORAGE
9.6.2. DURING STORAGE
9.6.3. AFTER STORAGE
9.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
9.7. TROUBLESHOOTING
9.7.1. PHENOMENA THAT ARE NOT FAILURES
9.7.2. METHOD OF TOWING MACHINE
9.7.3. USING METHOD FOR LIGHTWEIGHT TOWING HOLE
9.7.4. PRECAUTIONS ON PARTICULAR JOBSITES
9.7.5. IF BATTERY IS DISCHARGED
9.7.6. OTHER TROUBLE
10. MAINTENANCE
10.1. GUIDES TO MAINTENANCE
10.2. OUTLINES OF SERVICE
10.2.1. OUTLINE OF OIL, FUEL, COOLANT
10.2.2. EXPLANATION OF LUBRICATION CHART DECAL
10.2.3. OUTLINE OF ELECTRICAL SYSTEM
10.2.4. OUTLINE OF HYDRAULIC SYSTEM
10.3. WEAR PARTS LIST
10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING
10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
10.5.1. LIST OF NECESSARY TOOLS
10.5.2. TORQUE LIST
10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
10.7. MAINTENANCE SCHEDULE CHART
10.7.1. MAINTENANCE SCHEDULE CHART
10.7.2. MAINTENANCE WHEN USING HYDRAULIC BREAKER
10.8. SERVICE PROCEDURE
10.8.1. INITIAL 250 HOURS SERVICE
10.8.1.1. REPLACE FUEL FILTER CARTRIDGE
10.8.2. WHEN REQUIRED
10.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
10.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
10.8.2.3. CHECK AND TIGHTEN TRACK SHOE BOLTS
10.8.2.4. CHECK AND ADJUST TRACK TENSION
10.8.2.5. CHECK ELECTRICAL INTAKE AIR HEATER
10.8.2.6. CHECK ALTERNATOR
10.8.2.7. CHECK START MOTOR
10.8.2.8. REPLACE BUCKET SIDE CUTTERS
10.8.2.9. REPLACE BUCKET TEETH
10.8.2.10. ADJUST BUCKET CLEARANCE
10.8.2.11. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
10.8.2.12. CHECK, MAINTAIN AIR CONDITIONER
10.8.2.13. CLEAN INLINE FILTER
10.8.3. CHECK BEFORE STARTING
10.8.3.1. CHECK COOLANT LEVEL, ADD COOLANT
10.8.3.2. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
10.8.3.3. CHECK FUEL LEVEL, ADD FUEL
10.8.3.4. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
10.8.3.5. CHECK AIR CLEANER FOR CLOGGING
10.8.3.6. CHECK ELECTRIC WIRINGS
10.8.3.7. CHECK FUNCTION OF HORN
10.8.3.8. CHECK FOR WATER IN FUEL SEDIMENTOR
10.8.3.9. CHECK FOR WATER IN PRIMARY FUEL FILTER, DRAIN WATER
10.8.4. EVERY 100 HOURS SERVICE
10.8.4.1. LUBRICATING
10.8.4.1.1. BOOM CYLINDER FOOT PIN (2 POINTS)
10.8.4.1.2. BOOM FOOT PIN (2 POINTS)
10.8.4.1.3. BOOM CYLINDER ROD PIN (2 POINTS)
10.8.4.1.4. ARM CYLINDER FOOT PIN (1 POINT)
10.8.4.1.5. BOOMARM COUPLING PIN (1 POINT)
10.8.4.1.6. ARM CYLINDER ROD END (1 POINT)
10.8.4.1.7. BUCKET CYLINDER FOOT PIN (1 POINT)
10.8.4.1.8. ARMLINK COUPLING PIN (1 POINT)
10.8.4.1.9. ARMBUCKET COUPLING PIN (1 POINT)
10.8.4.1.10. LINK COUPLING PIN (2 POINTS)
10.8.4.1.11. BUCKET CYLINDER ROD ENG (1 POINT)
10.8.4.1.12. BUCKETLINK COUPLING PIN (1 POINT)
10.8.4.2. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
10.8.4.3. DRAIN WATER AND SEDIMENT FROM FUEL TANK
10.8.4.4. CLEAN FRESH AIR INTAKE FILTER
10.8.5. EVERY 250 HOURS SERVICE
10.8.5.1. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
10.8.5.2. CHECK LEVEL OF BATTERY ELECTROLYTE
10.8.5.3. LUBRICATE SWING CIRCLE (2 POINTS)
10.8.5.4. BELTS, GENERAL
10.8.5.5. CHECK ALTERNATOR, FAN AND WATER PUMP BLET TENSION, ADJUST CHECKING TENSION
10.8.5.6. CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
10.8.6. EVERY 500 HOURS SERVICE
10.8.6.1. REPLACE FUEL FILTER CARTRIDGE
10.8.6.2. CHECK SWING PINION GREASE LEVEL, ADD GREASE
10.8.6.3. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
10.8.6.4. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS AND CONDENSER FINS (ONLY FOR MACHINES EQUIPPED WITH AIR CONDITIONER)
10.8.6.5. REPLACE HYDRAULIC FILTER ELEMENT
10.8.7. EVERY 1000 HOURS SERVICE
10.8.7.1. CHANGE OIL IN SWING MACHINERY CASE
10.8.7.2. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
10.8.7.3. CHECK PLAY OF TURBOCHARGER ROTOR
10.8.7.4. CHECK FAN BELT TENSIONER BEARING BELT AND FAN HUB
10.8.7.5. CHECK FAN BELT TENSION
10.8.8. EVERY 2000 HOURS SERVICE
10.8.8.1. CHANGE OIL IN FINAL DRIVE CASE
10.8.8.2. CLEAN HYDRAULIC TANK STRAINER
10.8.8.3. CLEAN, CHECK TURBOCHARGER
10.8.8.4. CHECK ALTERNATOR, STARTING MOTOR
10.8.8.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.8.6. CHECK VIBRATION DAMPER
10.8.8.7. CHANGE ANTIFREEZE
10.8.9. EVERY 4000 HOURS SERVICE
10.8.9.1. CHECK WATER PUMP
10.8.10. EVERY 5000 HOURS SERVICE
10.8.10.1. CHANGE OIL IN HYDRAULIC TANK
10.9. MEMO
11. SPECIFICATIONS
11.1. SPECIFICATIONS
11.1.1. PC1506K, PC150LC6K
11.1.2. LIFTING CAPACITY CHART
12. OPTIONS, ATTACHMENTS
12.1. PRECAUTIONS RELATED TO SAFETY
12.1.1. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
12.2. HANDLING BUCKET WITH HOOK
12.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
12.2.2. PROHIBITED OPERATIONS
12.2.3. PRECAUTIONS DURING OPERATIONS
12.3. MACHINES READY FOR ATTACHMENTS
12.3.1. ATTACHMENT MOUNTING/DISMOUNTING PROCEDURE
12.4. INTRODUCTION OF ATTACHMENTS
12.4.1. SPECIFICATION, USE
12.4.2. ATTACHMENT INSTALLATION COMBINATION TABLE
12.4.3. SELECTION OF TRACK SHOES
12.4.4. SELECTION OF BUCKET TEETH
12.4.5. HANDLING TRAPEZOIDAL BUCKET
12.4.6. HANDLING THE CLAMSHELL BUCKET
12.5. EXTENDING MACHINE SERVICE LIFE
12.5.1. HYDRAULIC BREAKER
12.5.2. POWER RIPPER
12.5.3. MAIN FIELDS OF APPLICATIONS
12.5.4. FORK GRAB
12.5.5. GRAPPLE BUCKET
12.5.6. SCRAP GRAPPLE
12.5.7. CRUSHER SMASHER
12.5.8. HYDRAULIC PILE DRIVER
12.5.9. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
12.6. MEMO

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