komatsu pc200lc 7l pc220lc 7l hydraulic excavator operation and maintenance manual ceam008602 1

komatsu pc200lc 7l pc220lc 7l hydraulic excavator operation and maintenance manual ceam008602 2

komatsu pc200lc 7l pc220lc 7l hydraulic excavator operation and maintenance manual ceam008602 3

komatsu pc200lc 7l pc220lc 7l hydraulic excavator operation and maintenance manual ceam008602 4

komatsu pc200lc 7l pc220lc 7l hydraulic excavator operation and maintenance manual ceam008602 5

Komatsu PC200LC-7L, PC220LC-7L Hydraulic Excavator Operation and Maintenance Manual CEAM008602

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM008602
Format: PDF
Size: 2.3MB
Number of Pages: 301

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC200LC-7L Hydraulic Excavator
- PC220LC-7L Hydraulic Excavator

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.2.1. SIGNAL WORDS
1.2.2. OTHER SIGNAL WORDS
1.3. INTRODUCTION
1.4. DIRECTIONS OF MACHINE
1.5. PRODUCT INFORMATION
1.5.1. MACHINE SERIAL NUMBER PLATE AND ITS LOCATION
1.5.2. ENGINE SERIAL NUMBER PLATE AND ITS LOCATION
1.5.3. SERVICE METER LOCATION
1.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
1.6. TABLE OF CONTENTS
2. SAFETY
2.1. SAFETY LABELS
2.1.1. POSITION FOR ATTACHING SAFETY LABELS
2.1.2. SAFETY LABELS
2.2. SAFETY INFORMATION
2.2.1. SAFETY RULES
2.2.2. IF ABNORMALITIES ARE FOUND
2.2.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
2.2.5. SAFETY EQUIPMENT
2.2.6. KEEP MACHINE CLEAN
2.2.7. KEEP OPERATORS COMPARTMENT CLEAN
2.2.8. LEAVING OPERATORS SEAT WITH LOCK
2.2.9. HANDRAILS AND STEPS
2.2.10. MOUNTING AND DISMOUNTING
2.2.11. NO PERSONS ON ATTACHMENTS
2.2.12. BURN PREVENTION
2.2.13. FIRE AND EXPLOSION PREVENTION
2.2.14. ACTION IF FIRE OCCURS
2.2.15. WINDSHIELD WASHER FLUID
2.2.16. FALLING, FLYING AND INTRUDING OBJECTS PREVENTION
2.2.17. ATTACHMENT INSTALLATION
2.2.18. ATTACHMENT COMBINATIONS
2.2.19. CAB WINDOW GLASS
2.2.20. UNAUTHORIZED MODIFICATIONS
2.2.21. SAFETY AT JOBSITE
2.2.22. WORKING ON LOOSE GROUND
2.2.23. DISTANCE TO HIGH VOLTAGE CABLES
2.2.24. ENSURE GOOD VISIBILITY
2.2.25. VENTILATION FOR ENCLOSED AREA
2.2.26. SIGNALMANS SIGNAL AND SIGNS
2.2.27. EMERGENCY EXIT FROM OPERATORS CAB
2.2.28. ASBESTOS DUST HAZARD PREVENTION
2.3. SAFE MACHINE OPERATION
2.3.1. STARTING ENGINE
2.3.2. CHECKS BEFORE STARTING ENGINE
2.3.3. SAFETY RULES FOR STARTING ENGINE
2.3.4. STARTING ENGINE IN COLD WEATHER
2.4. OPERATION
2.4.1. CHECKS AFTER STARTING ENGINE, BEFORE OPERATION
2.4.2. SAFETY RULES FOR CHANGING MACHINE DIRECTIONS
2.4.3. SAFETY RULES FOR TRAVELING
2.4.4. TRAVELING ON SLOPES
2.4.5. OPERATIONS ON SLOPES
2.4.6. PROHIBITED OPERATIONS
2.4.7. OPERATIONS ON SNOW
2.4.8. PARKING MACHINE
2.4.9. TRANSPORTATION
2.4.10. SHIPPING THE MACHINE
2.4.11. BATTERY
2.4.12. TOWING
2.4.13. LIFTING OBJECTS WITH BUCKET
2.5. SAFETY MAINTENANCE INFORMATION
2.5.1. WARNING TAG
2.5.2. KEEP WORK PLACE CLEAN AND TIDY
2.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
2.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
2.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
2.5.6. WHEN USING HAMMER
2.5.7. WELDING
2.5.8. REMOVING BATTERY TERMINALS
2.5.9. ADJUSTING TRACK TENSION
2.5.10. DO NOT DISASSEMBLE RECOIL SPRINGS
2.5.11. SAFETY RULES FOR HIGHPRESSURE OIL
2.5.12. SAFETY HANDLING HIGHPRESSURE HOSES
2.5.13. WASTE MATERIALS
2.5.14. AIR CONDITIONER MAINTENANCE
2.5.15. COMPRESSED AIR
2.5.16. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
3. OPERATION
3.1. GENERAL VIEW
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. GENERAL VIEW CONTROLS AND GAUGES
3.2. EXPLANATION OF COMPONENTS
3.2.1. MACHINE MONITOR
3.2.2. BASIC OPERATION OF MACHINE MONITOR
3.2.3. BASIC CHECK ITEMS
3.2.4. CAUTION ITEMS
3.2.5. EMERGENCY STOP ITEMS
3.2.6. METER DISPLAY PORTION
3.2.7. MONITOR SWITCHES
3.2.8. SWITCHES
3.2.9. CONTROL LEVERS, PEDALS
3.2.10. CEILING WINDOW
3.2.11. FRONT WINDOW
3.2.12. EMERGENCY EXIT FROM OPERATORS CAB
3.2.13. DOOR LOCK
3.2.14. CAP, COVER WITH LOCK
3.2.15. HOT AND COOL BOX
3.2.16. MAGAZINE BOX WITH CUP HOLDER
3.2.17. ASHTRAY
3.2.18. AIR CONDITIONER
3.2.19. RADIO
3.2.20. FUSE
3.2.21. FUSIBLE LINK
3.2.22. CONTROLLER
3.2.23. TOOLBOX
3.2.24. GREASE GUN HOLDER
3.2.25. HANDLING THE ACCUMULATOR
3.3. MACHINE OPERATIONS AND CONTROLS
3.3.1. BEFORE STARTING ENGINE
3.3.2. STARTING ENGINE
3.3.3. AFTER STARTING ENGINE
3.3.4. IN COLD AREAS (AUTOMATIC WARM UP OPERATION)
3.3.5. STOPPING THE ENGINE
3.3.6. CHECK AFTER SHUTTING OFF ENGINE
3.3.7. MACHINE OPERATION
3.3.8. STEERING THE MACHINE
3.3.9. SWINGING
3.4. WORK EQUIPMENT CONTROLS AND OPERATIONS
3.4.1. OPERATING WORKING MODE
3.4.2. PROHIBITED OPERATIONS
3.4.3. GENERAL OPERATION INFORMATION
3.4.4. TRAVELING ON SLOPES
3.4.5. ESCAPE FROM MUD
3.4.6. RECOMMENDED APPLICATIONS
3.4.7. REPLACEMENT AND INVERSION OF BUCKET
3.4.8. PARKING MACHINE
3.4.9. CHECK AFTER FINISHING WORK
3.4.10. LOCKING
3.5. TRANSPORTATION
3.5.1. TRANSPORTATION PROCEDURE
3.5.2. LOADING AND UNLOADING WITH TRAILER
3.5.3. LIFTING MACHINE
3.6. COLD WEATHER OPERATION
3.6.1. FUEL AND LUBRICANTS
3.6.2. COOLING SYSTEM COOLANT
3.6.3. BATTERY
3.6.4. AFTER OPERATIONS
3.6.5. AFTER COLD WEATHER SEASON
3.7. LONG TERM STORAGE
3.7.1. BEFORE STORAGE
3.7.2. DURING STORAGE
3.7.3. AFTER STORAGE
3.8. TROUBLESHOOTING
3.8.1. AFTER RUNNING OUT OF FUEL
3.8.2. PHENOMENA THAT ARE NOT FAILURES
3.8.3. TOWING THE MACHINE
3.8.4. LIGHTWEIGHT TOWING HOOK
3.8.5. PRECAUTIONS ON PARTICULAR JOBSITES
3.8.6. DISCHARGED BATTERY
3.8.7. OTHER TROUBLE
4. MAINTENANCE
4.1. MAINTENANCE INFORMATION
4.1.1. SERVICE METER READING
4.1.2. KOMATSU GENUINE REPLACEMENT PARTS
4.1.3. KOMATSU GENUINE LUBRICANTS
4.1.4. WINDSHIELD WASHER FLUID
4.1.5. FRESH AND CLEAN LUBRICANTS
4.1.6. CHECK DRAINED OIL AND USED FILTER
4.1.7. FUEL STRAINER
4.1.8. WELDING INSTRUCTIONS
4.1.9. DO NOT DROP THINGS INSIDE MACHINE
4.1.10. DUSTY JOBSITE
4.1.11. AVOID MIXING LUBRICANTS
4.1.12. LOCKING THE INSPECTION COVERS
4.1.13. HYDRAULIC SYSTEM AIR BLEEDING
4.1.14. HYDRAULIC HOSE INSTALLATION
4.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE WORKS
4.1.16. SELECTING FUEL AND LUBRICANTS TO MATCH AMBIENT TEMPERATURE
4.2. LUBRICANTS, COOLANT AND FILTERS
4.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
4.2.2. ELECTRIC SYSTEM MAINTENANCE
4.2.3. HANDLING HYDRAULIC SYSTEM
4.3. WEAR PARTS LIST
4.4. FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
4.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
4.5. TIGHTENING TORQUE SPECIFICATIONS
4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.6.1. SAFETY CRITICAL PARTS
4.7. MAINTENANCE SCHEDULE
4.7.1. MAINTENANCE SCHEDULE CHART
4.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
4.8. MAINTENANCE PROCEDURE
4.8.1. INITIAL 250 HOURS MAINTENANCE
4.8.2. WHEN REQUIRED
4.8.3. CHECK BEFORE STARTING
4.8.4. EVERY 100 HOURS MAINTENANCE
4.8.5. EVERY 250 HOURS MAINTENANCE
4.8.6. EVERY 500 HOURS MAINTENANCE
4.8.7. EVERY 1000 HOURS MAINTENANCE
4.8.8. EVERY 2000 HOURS MAINTENANCE
4.8.9. EVERY 4000 HOURS MAINTENANCE
4.8.10. EVERY 5000 HOURS MAINTENANCE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
6. OPTIONS, ATTACHMENTS
6.1. GENERAL PRECAUTIONS
6.1.1. PRECAUTIONS RELATED TO SAFETY
6.1.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
6.2. HANDLING BUCKET WITH HOOK
6.2.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
6.2.2. PRECAUTIONS DURING OPERATIONS
6.3. MACHINES READY FOR ATTACHMENTS
6.3.1. EXPLANATION OF COMPONENTS
6.3.2. HYDRAULIC CIRCUIT
6.3.3. ATTACHMENT INSTALLATION AND REMOVAL PROCEDURE
6.3.4. OPERATION
6.3.5. LONGTERM STORAGE
6.3.6. SPECIFICATIONS
6.4. ATTACHMENT GUIDE
6.4.1. COMBINATIONS OF WORK EQUIPMENT
6.4.2. SELECTION OF TRACK SHOES
6.4.3. SELECTION OF BUCKET TEETH
6.4.4. STANDARDS FOR SELECTING VERTICAL AND HORIZONTAL PIN TYPE TEETH
6.4.5. HANDLING TRAPEZOIDAL BUCKET
6.4.6. HANDLING EXTENSION ARM
6.4.7. HANDLING CLAMSHELL BUCKET
6.5. RECOMMENDED ATTACHMENT OPERATIONS
6.5.1. HYDRAULIC BREAKER

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