Komatsu PC3000-1 Hydraulic Mining Excavator Operation and Maintenance Manual OMPC30006202
$20.00
- Type Of Manual: Operation and Maintenance Manual
- Manual ID: OMPC30006202
- Format: PDF
- Size: 13.9MB
- Number of Pages: 378
-
Model List:
- PC3000-1 Hydraulic Mining Excavator
- 1. Main Menu
- 2. Cover
- 3. Introduction
- 4. Part 1 Operation Manual
- 4.1. Table of Contents Operation Manual
- 4.2. Section A Explanation of Abbreviations Used in this Manual
- 4.3. Section 1.0 Foreward
- 4.4. Section 2.0 Construction of the Excavator
- 4.4.1. Overall View
- 4.4.2. Superstructure
- 4.4.3. Attachment
- 4.5. Section 3.0 Safety Instructions
- 4.5.1. Fundamental Safety Instructions
- 4.5.2. Safety Harness
- 4.6. Section 3.1 Ladder, Walkways, and Access Doors
- 4.6.1. Superstructure
- 4.6.2. Sea Protection Covers
- 4.7. Section 3.2 Transport of Excavator
- 4.7.1. Short Transport with Calm Sea Conditions Drawing
- 4.7.2. Long Transport with Rough Sea Conditions Drawing
- 4.7.3. Location of Plug Socket for Hydraulic Oil Heating System
- 4.8. Section 3.3 Operators Seat
- 4.9. Section 4.0 Operators Cab Controls and Monitors
- 4.9.1. Control Levers and Control Pedals
- 4.9.2. Safety Circuit for Controls
- 4.9.3. Switch Board
- 4.9.4. Instruments and Pontoon Controls
- 4.10. Section 5.0 Electronic Text Monitoring System Komatsu ETM
- 4.10.1. Introduction
- 4.11. Section 5.1 Power House Controls
- 4.12. Section 5.2 Electrical Equipment in Cab Base
- 4.12.1. Main Switch X2 in Cab Base
- 4.12.2. Diagnostic Fault Codes of Engine Centry System
- 4.12.3. Switch Box X7 for Cab Heating and Air Conditioning
- 4.13. Section 5.3 Preheating System for Hydraulic Oil
- 4.13.1. General
- 4.13.2. Operating the Heating System
- 4.14. Section 5.4 Engine Oil Management System
- 4.14.1. General
- 4.14.2. Centinel Diagnostic Lamps
- 4.14.3. Check Centinel Diagnostic Lamps for Faults
- 4.14.4. Clearing Active Faults and Reset the Centinel System
- 4.14.5. Resetting the Centinel System is Necessary
- 4.14.6. Check the Centinel System for Proper Operation
- 4.14.7. Calibration Plug for Engine Oil Quality
- 4.14.8. Oil Burning System Centinel Combined with Reverse System
- 4.14.9. Eliminator Engine Oil Filter
- 4.15. Section 5.5 Operators Cab Arrangement of Components
- 4.16. Section 6.1 Ceheck Before Starting the Engine
- 4.17. Section 6.2 Starting the Engine
- 4.17.1. Before Starting
- 4.17.2. Starting Procedure
- 4.17.3. Cold Weather Starting
- 4.17.4. After Starting
- 4.17.5. Automatic Engine ShutDown System (Safety Chain)
- 4.17.6. Untitled
- 4.17.7. Engine WarmUp
- 4.17.8. Hydraulic Oil WarmUp
- 4.17.9. Hydraulic Oil Viscosity and Temperature Chart
- 4.18. Section 6.3 Stopping the Engine
- 4.18.1. Stopping Procedure
- 4.19. Section 6.4 Pontoon Operation
- 4.19.1. Warping of the Pontoon
- 4.19.2. Float Position of Backhoe Attachment
- 4.19.3. Determination of Directions
- 4.19.4. Shutoff Cocks for the Pontoon Hydraulic System
- 4.20. Section 6.5 Slewing and Braking the Superstructure
- 4.20.1. Rotating the Superstructure
- 4.20.2. Swing Angle Limitation System
- 4.20.3. Braking the Superstructure
- 4.20.4. Swing Parking Brake
- 4.21. Section 6.6 Working with the Attachment
- 4.22. Section 6.7 Combined Operation Cycles
- 4.23. Section 6.8 Operating the Heater, Ventilation, and Air Conditioning
- 4.23.1. Heating
- 4.23.2. Air Conditioning (Special Equipment
- 4.23.3. Combined Operation of Air Conditioning and Heating
- 4.24. Section 6.11 Automatic Lubrication Systems
- 4.24.1. Central Lubrication System and Swing Ring Gear Lubrication System
- 4.24.2. Controls of Automatic Lubrication Systems
- 4.24.3. Factory Adjustments
- 4.25. Section 6.13 Fire Detection and Suppression System (Special Equipment)
- 4.26. Section 6.15 Transfer Pump for Hydraulic Oil Reservoir
- 4.26.1. Functions of the Transfer Pump
- 4.26.2. Transfer Procedure
- 4.27. Section 7.0 Working Instructions
- 4.27.1. Excavator Operation
- 4.27.2. Barge Warping
- 4.27.3. Pontoon Warping
- 4.27.4. Maintaining the Pontoon in the Flow
- 4.27.5. Slowing Down Pontoon Motions
- 4.27.6. Working Ashore or at Banks from the Pontoon
- 4.27.7. Working in Shallow Waters
- 4.27.8. Depositing the Attachment During Working Breaks
- 4.28. Section 7.1 Emergency Operation System
- 4.29. Section 9.0 Refueling the Excavator
- 4.30. Section 10.0 Exchange of Attachment and/or Components
- 5. Part 2 Lubrication and Maintenance Manual
- 5.1. Table of Contents Lubrication and Maintenance Manual
- 5.2. Section 1.0 Foreward
- 5.2.1. Section Contents
- 5.2.2. Definitions
- 5.3. Section 1.1 Fire Prevention
- 5.4. Section 1.2 Repair Welding
- 5.5. Section 2.0 Safety Instructions
- 5.6. Section 3.0 Fuel and Lubricants
- 5.7. Section 4.0 Filling Capacities
- 5.8. Section 5.0 Lubrication and Maintenance Schedule
- 5.8.1. Initial Servicing
- 5.8.2. Periodic Servicing Intervals
- 5.8.3. Extended Service Intervals for Engines with Engine Oil Management System
- 5.8.4. Maintenance of Engine
- 5.8.5. Maintenance of Eliminator Oil Filtration System
- 5.8.6. Lubrication Point and Maintence Chart
- 5.9. Section 6.1 Every 10 Operating Hours or Daily
- 5.9.1. Visual Inspection
- 5.9.2. Maintenance of Engines
- 5.9.3. Lubrication of Attachment
- 5.9.4. Lubrication of Slewing Connection
- 5.9.5. Engine Air Cleaners
- 5.9.6. Not Used
- 5.9.7. Radiator Check Coolant Level
- 5.9.8. Track Groups
- 5.9.9. Fuel System, Water Separator
- 5.10. Section 6.2 Every 50 Operating Hours or Weekly
- 5.10.1. Slew Gear and Motor Adapter Housing
- 5.10.2. Not Used
- 5.10.3. Pump Distributor Geat (PTO) and Oil Reservoirs
- 5.10.4. Radiator and Hydraulic Oil Coolers
- 5.10.5. Air Conditioning
- 5.10.6. Maintenance of Engines
- 5.11. Section 6.3 Every 250 Operating Hours or Monthly
- 5.11.1. Engine
- 5.11.2. Drive Belts
- 5.11.3. Not Used
- 5.11.4. Not Used
- 5.11.5. Hydraulic Oil Cooler Lubricate Fan Bearings
- 5.11.6. Not Used
- 5.11.7. Not Used
- 5.11.8. Compressor for Signal Horn
- 5.11.9. Automatic Lubrication Systems, Clean InLineGreaseFilters
- 5.11.10. Air Cleaner for Operators Cab
- 5.11.11. Air Conditioning
- 5.11.12. Not Used
- 5.11.13. Not Used
- 5.11.14. Air Conditioning Refrigerant Compressor
- 5.12. Section 6.4 Every 500 Operating Hours or Every 3 Months
- 5.12.1. Engine
- 5.12.2. Batteries
- 5.12.3. Fuel Tank, Drain Water and Sediments
- 5.12.4. Flexible Drive Coupling
- 5.12.5. Rotary Distributor Lubrication
- 5.13. Section 6.5 Every 1000 Operating Hours or Every 6 Months
- 5.13.1. HighStrength Bolt Connections
- 5.13.2. Bolt Torque Chart
- 5.13.3. Maintenance of Engines
- 5.13.4. Hydraulic System
- 5.13.5. Pump Distributor Gears, Slew Gears, and Travel Gears
- 5.13.6. Compressor for Signal Horn
- 5.13.7. Not Used
- 5.13.8. Air Conditioning
- 5.14. Section 6.6 Every 2000 Operating Hours or Yearly
- 5.14.1. Hydraulic System
- 5.15. Section 6.7 Every 3000 operating operating Hours but at Least Once a Year
- 5.15.1. Slew Gear and Motor Adapter Housing
- 5.15.2. Pump Distributor Gear (PTO)
- 5.16. Section 6.8 When Necessary
- 5.16.1. Servicing the Engine Air Cleaners
- 5.16.2. Additional Fuel System Water Separator
- 5.16.3. Slew Gear
- 5.16.4. Automatic Lubrication Systems with Replaceable Grease Barrels
- 5.16.5. Not Used
- 5.16.6. Not Used
- 5.16.7. Not Used
- 5.16.8. Not Used
- 5.16.9. Hydraulic System
- 5.16.10. Cold Starting Aid, Replace Fluid Cylinder
- 5.16.11. Electrical Switch Board (X2)
- 5.17. Section 7.0 Excavator Storage
- 5.17.1. General
- 5.17.2. Preparing for Storage
- 5.17.3. One Month Repetitive Service Peroid
- 5.17.4. Six Month Repetitive Service Period
- 5.17.5. Preparing for Operation
- 5.18. Section 8.0 Troubleshooting
- 5.18.1. General
- 5.18.2. Engine
- 5.18.3. Hydraulic System
- 5.18.4. Travel and Slew Gears
- 5.18.5. Crawler Tracks
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