Komatsu PC4000-6 Hydraulic Mining Shovel Field Assembly Instruction FAM-PC4000-08205
$20.00
- Type Of Manual: Field Assembly Instruction
- Manual ID: FAM-PC4000-08205
- Format: PDF
- Size: 69.8MB
- Number of Pages: 335
-
Model List:
- PC4000-6 Hydraulic Mining Shovel
- 1. SAFETY
- 1.1. SAFETY INFORMATION
- 1.2. OVERVIEW
- 1.3. SOUND PRESSURE LEVEL IN THE OPERATORS CAB.
- 1.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
- 1.5. PRECAUTION FOR MAINTENANCE
- 1.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
- 1.7. SPECIAL SAFETY EQUIPMENT
- 1.8. ADDITIONAL SAFETY PRECAUTIONS FOR ASSEMBLY
- 2. GENERAL
- 2.1. GENERAL
- 2.2. ASSEMBLY SITE REQUIREMENTS
- 2.3. GENERAL INSTALLATION PROCEDURES FOR HYDRAULIC HOSE LINES
- 3. ASSEMBLY SEQUENCE
- 3.1. ASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
- 3.2. ASSEMBLY SEQUENCE OF BACKHOE MACHINES
- 3.3. ASSEMBLY OF UNDERCARRIAGE
- 3.4. MOUNTING SUPERSTRUCTURE PLATFORM ONTO UNDERCARRIAGE
- 3.5. ASSEMBLY OF MACHINERY HOUSE ROOF
- 3.6. MOUNTING MACHINERY HOUSE ONTO THE SUPERSTRUCTURE PLATFORM
- 3.7. MOUNTING OF BATTERY BOX AND HYDRAULIC ACCESS LADDER
- 3.8. CONNECTING ENGINE OIL RESERVE SYSTEM
- 3.9. PREASSEMBLY OF FACE SHOVEL BOOM
- 3.10. PREASSEMBLY OF BACKHOE BOOM
- 3.11. MOUNTING OF COUNTERWEIGHT
- 3.12. MOUNTING OF THE FUEL TANK
- 3.13. ATTACHING THE CAB BASE
- 3.14. ATTACHING THE CAB WITH SUPPORT FRAME TO THE CAB BASE
- 3.15. CONNECTING HYDRAULIC LINES BETWEEN MACHINERY HOUSE AND SUPERSTRUCTURE
- 3.16. ATTACHING THE HYDRAULIC OIL RESERVOIR
- 3.17. ATTACHING THE HYDRAULIC OIL COOLER
- 3.18. CONNECTING SWING GEAR HYDRAULIC LINES
- 3.19. CONNECTING THE RETURN AND PRESSURE OIL HOSES FROM VALVE BLOCK
- 3.20. CONNECTING THE HOSE LINES OF THE TRANSFER PUMP
- 3.21. CONNECTING HYDRAULIC LINES TO THE ROTARY JOINT
- 3.22. ATTACHING THE HANDRAILS, CATWALKS AND STEPS
- 3.23. MOUNTING OF THE FIRE EXTINGUISHING TANK ASSEMBLIES
- 3.24. CENTRAL REFILLING SYSTEM
- 3.25. CONNECTING THE GREASE LINES OF THE AUTOMATIC LUBRICATION SYSTEMS
- 3.26. MOUNTING THE CANNODE BOXES ONTO THE MACHINERY HOUSE ROOF
- 3.27. PRECHECKS PRIOR TO INITIAL START UP
- 3.28. FILLING AND BLEEDING THE HYDRAULIC SYSTEM
- 3.29. ASSEMBLY FACE SHOVEL ATTACHMENT
- 3.30. BLEEDING HYDRAULIC CIRCUITS
- 3.31. ATTACHING FACE SHOVEL TO THE STICK
- 3.32. ASSEMBLY BACKHOE ATTACHMENT
- 3.33. BLEEDING HYDRAULIC CIRCUITS
- 3.34. ATTACHING BACKHOE BUCKET TO THE STICK
- 3.35. BLEEDING HYDRAULIC CIRCUITS OF THE TRAVEL MOTORS
- 4. FINAL CHECKS AND ADJUSTMENTS
- 4.1. COMMISSIONING CHECK LIST
- 4.2. ADJUSTMENT OF AUTOMATIC LUBRICATION SYSTEMS
- 4.3. MAIN PUMP ADJUSTMENT IN RELATION TO ALTITUDE AT THE MINE SITE
- 4.4. PRESSURE COMPENSATION OF SEALED COMPONENTS
- 4.5. PLACING THE FIRE DETECTION AND SUPPRESSION SYSTEM IN SERVICE
- 4.6. COMMISSIONING OF THE AIR CONDITIONING
- 4.7. PERFORM THE PMCLINIC PROCEDURE ACCORDING TO THE PMCLINIC MANUAL
- 4.8. HANDLING OF DOCUMENTATION AFTER ASSEMBLY AND COMMISSIONING
- 5. DISASSEMBLY OF THE MACHINE
- 5.1. DISASSEMBLY SEQUENCE OF FACE SHOVEL MACHINES
- 5.2. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
- 5.3. DISASSEMBLY SEQUENCE OF BACKHOE MACHINES
- 5.4. SAFETY PRECAUTIONS FOR DISASSEMBLING THE MACHINE
- 5.5. DISPOSAL OF WASTE MATERIAL
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