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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu pw200 7k pw220 7k wheel excavator operation and maintenance manual ueam001903 1
komatsu pw200 7k pw220 7k wheel excavator operation and maintenance manual ueam001903 2
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Komatsu PW200-7K, PW220-7K Wheel Excavator Operation and Maintenance Manual UEAM001903

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: UEAM001903
  • Format: PDF
  • Size: 14.1MB
  • Number of Pages: 378
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • PW200-7K Wheel Excavator
    • PW220-7K Wheel Excavator
  • 1. FOREWORD
  • 2. SAFETY INFORMATION
  • 2.1. SAFETY MESSAGES
  • 2.2. NOISE
  • 2.3. VIBRATION
  • 2.4. EMERGENCY STEERING
  • 3. INTRODUCTION
  • 3.1. INTENDED USE
  • 3.2. FEATURES
  • 3.3. BREAKING IN YOUR NEW MACHINE
  • 4. LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  • 4.1. MACHINE SERIAL NO. PLATE POSITION
  • 4.2. ENGINE SERIAL NO. PLATE POSITION
  • 4.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
  • 4.4. MACHINE SERIAL PLATES
  • 4.4.1. STANDARD SERIAL PLATE
  • 4.4.2. GERMANY SERIAL PLATE
  • 4.4.3. STANDARD SERIAL PLATE
  • 4.4.4. GERMANY SERIAL PLATE
  • 4.4.5. ITALIAN SERIAL PLATE
  • 5. SAFETY
  • 5.1. GENERAL PRECAUTIONS
  • 5.2. PRECAUTION DURING OPERATION
  • 5.2.1. BEFORE STARTING ENGINE
  • 5.2.2. OPERATING MACHINE
  • 5.2.3. TRANSPORTATION
  • 5.2.4. BATTERY
  • 5.2.5. TOWING
  • 5.2.6. BUCKET WITH HOOK OR BUCKET LINK WITH LIFTING EYE
  • 5.3. PRECAUTIONS FOR MAINTENANCE
  • 5.3.1. BEFORE CARRYING OUT MAINTENANCE
  • 5.3.2. DURING MAINTENANCE
  • 5.4. POSITION FOR ATTACHING SAFETY LABELS
  • 5.4.1. POSITION FOR ATTACHING SAFETY LABELS
  • 5.5. LIFTING CAPACITY CHART PW2007K
  • 5.5.1. ONE PIECE BOOM Lift capacity tables for 2.5 metre undercarriage
  • 5.5.2. ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
  • 5.5.3. TWO PIECE BOOM Lift capacity tables for 2.5 metre undercarriage
  • 5.5.4. TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
  • 5.6. LIFTING CAPACITY CHART PW2207K
  • 5.6.1. ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage and heavy duty counterweight.
  • 5.6.2. ONE PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
  • 5.6.3. TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage and heavy duty counterweight
  • 5.6.4. TWO PIECE BOOM Lift capacity tables for 2.75 metre undercarriage
  • 6. OPERATION
  • 6.1. GENERAL VIEW
  • 6.1.1. GENERAL VIEW OF MACHINE
  • 6.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
  • 6.2. EXPLANATION OF COMPONENTS
  • 6.2.1. MACHINE MONITOR
  • 6.2.2. BASIC CHECK ITEMS
  • 6.3. SWITCHES
  • 6.4. CONTROL LEVERS, PEDALS
  • 6.4.1. FRONT WINDOW
  • 6.4.2. EMERGENCY EXIT FROM OPERATORS CAB
  • 6.4.3. DOOR LOCK
  • 6.4.4. CAP, COVER WITH LOCK
  • 6.4.5. FUSE
  • 6.4.6. LUGGAGE TRAY
  • 6.4.7. ASHTRAY
  • 6.4.8. CUP HOLDER
  • 6.4.9. HOT AND COOL BOX
  • 6.4.10. CAB RADIO
  • 6.4.11. POWER PICKUP PORT
  • 6.4.12. HANDLING AIR CONDITIONER
  • 6.4.13. FUSIBLE LINK
  • 6.4.14. CONTROLLER
  • 6.4.15. TOOL BOX
  • 6.4.16. REFUELLING PUMP
  • 6.4.17. WARNING LAMPS
  • 6.4.18. HANDLING ACCUMULATORS
  • 6.5. OPERATION
  • 6.5.1. CHECK BEFORE STARTING ENGINE
  • 6.6. OPERATIONS AND CHECKS BEFORE STARTING ENGINE
  • 6.6.1. STARTING ENGINE
  • 6.6.2. MOVING MACHINE OFF
  • 6.6.3. STEERING
  • 6.6.4. TRAVELLING ON PUBLIC HIGHWAY
  • 6.6.5. STOPPING PARKING
  • 6.6.6. SWINGING (Slewing the upper carriage)
  • 6.6.7. OPERATION OF WORK EQUIPMENT
  • 6.6.8. WORKING MODE SELECTION
  • 6.6.9. PROHIBITIONS FOR OPERATION
  • 6.6.10. PRECAUTIONS FOR OPERATION
  • 6.6.11. PRECAUTIONS WHEN TRAVELLING UP OR DOWN HILLS
  • 6.6.12. HOW TO ESCAPE FROM MUD
  • 6.6.13. WORK POSSIBLE USING HYDRAULIC EXCAVATOR
  • 6.6.14. REPLACEMENT AND INVERSION OF BUCKET
  • 6.6.15. STOPPING ENGINE
  • 6.6.16. CHECK AFTER FINISHING WORK
  • 6.7. CHECK AFTER STOPPING ENGINE
  • 6.7.1. LOCKING
  • 6.7.2. OVERLOAD WARNING DEVICE
  • 6.7.3. HANDLING THE WHEELS
  • 6.8. TRANSPORTATION
  • 6.8.1. LOADING, UNLOADING WORK
  • 6.8.2. PRECAUTIONS FOR LOADING
  • 6.8.3. PRECAUTIONS FOR TRANSPORTATION
  • 6.8.4. TRAVELLING POSTURE
  • 6.9. COLD WEATHER OPERATION
  • 6.9.1. PRECAUTIONS FOR LOW TEMPERATURE
  • 6.9.2. PRECAUTIONS AFTER COMPLETION OF WORK
  • 6.9.3. AFTER COLD WEATHER
  • 6.10. LONGTERM STORAGE
  • 6.10.1. BEFORE STORAGE
  • 6.10.2. DURING STORAGE
  • 6.10.3. AFTER STORAGE
  • 6.10.4. STARTING MACHINE AFTER LONGTERM STORAGE
  • 6.11. TROUBLESHOOTING
  • 6.11.1. PHENOMENA THAT ARE NOT FAILURES
  • 6.11.2. METHOD OF TOWING MACHINE
  • 6.11.3. PRECAUTIONS ON PARTICULAR JOBSITES
  • 6.11.4. DISCHARGED BATTERY
  • 6.11.5. OTHER TROUBLE
  • 7. MAINTENANCE
  • 7.1. GUIDES TO MAINTENANCE
  • 7.2. OUTLINE OF SERVICE
  • 7.2.1. USE OF BIODEGRADEABLE OIL
  • 7.2.2. OUTLINE OF OIL, FUEL, COOLANT
  • 7.2.3. OUTLINE OF ELECTRIC SYSTEM
  • 7.2.4. OUTLINE OF HYDRAULIC SYSTEM
  • 7.3. WEAR PARTS LIST
  • 7.4. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  • 7.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
  • 7.5. USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE CONT.
  • 7.6. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
  • 7.6.1. INTRODUCTION OF NECESSARY TOOLS
  • 7.7. TIGHTENING TORQUE SPECIFICATIONS
  • 7.7.1. TIGHTENING TORQUE LIST
  • 7.8. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
  • 7.8.1. SAFETY CRITICAL PARTS
  • 7.9. MAINTENANCE SCHEDULE CHART
  • 7.9.1. KEY TO LUBRICATION POINTS
  • 7.10. SERVICE PROCEDURE
  • 7.10.1. INITIAL 250 HOURS SERVICE
  • 7.10.2. WHEN REQUIRED
  • 7.10.3. CHECKING COOLANT LEVEL
  • 7.10.4. CHECK AND TIGHTEN WHEEL NUTS
  • 7.10.5. CHECK ELECTRICAL INTAKE AIR HEATER
  • 7.10.6. CHECK ALTERNATOR
  • 7.10.7. REPLACE BUCKET SIDE CUTTERS
  • 7.10.8. REPLACE BUCKET TEETH
  • 7.10.9. ADJUST BUCKET CLEARANCE
  • 7.10.10. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
  • 7.10.11. CHECK AND ADJUST AIR CONDITIONER
  • 7.10.12. DRAIN ENGINE BREATHER OIL CATCHER
  • 7.10.13. CHECK BEFORE STARTING
  • 7.10.14. CHECK COOLANT LEVEL, ADD WATER
  • 7.10.15. EVERY 50 HOURS
  • 7.10.16. EVERY 100 HOURS SERVICE
  • 7.10.17. EVERY 250 HOURS MAINTENANCE
  • 7.10.18. EVERY 500 HOURS SERVICE
  • 7.10.19. EVERY 1000 HOURS SERVICE
  • 7.10.20. EVERY 2000 HOURS SERVICE
  • 7.10.21. EVERY 4000 HOURS SERVICE
  • 7.10.22. EVERY 5000 HOURS SERVICE
  • 8. SPECIFICATIONS.
  • 8.1. SPECIFICATIONS
  • 8.1.1. PIECE BOOM
  • 8.1.2. PIECE BOOM
  • 8.1.3. WORKING RANGE ONE PIECE BOOM
  • 8.1.4. WORKING RANGE TWO PIECE BOOM
  • 9. OPTIONS, ATTACHMENTS
  • 9.1. GENERAL PRECAUTIONS
  • 9.1.1. PRECAUTIONS RELATED TO SAFETY
  • 9.2. PRECAUTIONS WHEN INSTALLING ATTACHMENTS
  • 9.3. HANDLING BUCKET WITH HOOK
  • 9.3.1. CHECKING FOR DAMAGE TO BUCKET WITH HOOK
  • 9.3.2. PROHIBITED OPERATIONS
  • 9.3.3. PRECAUTIONS DURING OPERATIONS
  • 9.4. MACHINES READY FOR ATTACHMENTS
  • 9.4.1. GENERAL LOCATIONS
  • 9.4.2. HANDLING THE CLAMSHELL BUCKET
  • 9.4.3. OPERATION
  • 9.4.4. METHOD FOR RELEASING PRESSURE IN CONTROL CIRCUIT OF MACHINES EQUIPPED WITH ACCUMULATOR
  • 9.4.5. LONGTERM STORAGE
  • 9.5. INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE
  • 9.5.1. HYDRAULIC BREAKER
  • 9.5.2. POWER RIPPER
  • 9.5.3. FORK GRAB
  • 9.5.4. GRAPPLE BUCKET
  • 9.5.5. SCRAP GRAPPLE
  • 9.5.6. CRUSHER SMASHER
  • 9.5.7. HYDRAULIC PILE DRIVER
  • 9.5.8. HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE
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