Komatsu SK1020-5NA, SK1020-5N Skid Steer Loader Operation and Maintenance Manual CEAM013902

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Komatsu SK1020-5NA, SK1020-5N Skid Steer Loader Operation and Maintenance Manual CEAM013902

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM013902
Format: PDF
Size: 21.5MB
Number of Pages: 250

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- SK1020-5NA Skid Steer Loader
- SK1020-5N Skid Steer Loader

1. INTRODUCTION
1.1. FOREWORD
1.2. SAFETY INFORMATION
1.3. APPROVED AND NONAPPROVED USES
1.3.1. Approved
1.3.2. Nonapproved
1.4. PRODUCT INFORMATION
1.4.1. Main Features
1.4.2. Breakin Period
1.4.3. Synthetic Biodegradable Oil Types
1.5. PRODUCT IDENTIFICATION
1.5.1. Machine Serial Number
1.5.2. Machine Identification Plate
1.5.3. Engine Serial Number and Emission Plate
1.5.4. Travel Reduction Gear Serial Number
1.5.5. Cab Serial Number
1.5.6. Excavator Identification Plate
1.6. SERIAL NUMBERS AND DISTRIBUTOR INFORMATION
1.6.1. Model SK10205N or SK10205NA
1.7. CONTENTS
2. SAFETY
2.1. SAFETY LABELS
2.1.1. Example of Safety Label Using Words
2.1.2. Example of Safety Label Using Pictogram
2.2. SAFETY AND WARNING DECALS
2.2.1. Location of the Safety Decals
2.2.2. Location of the Pictogram Decals
2.2.3. Decals Defined
2.2.4. Vibrations to Which the Operator is Subjected
2.3. SAFETY RULES AND PRECAUTIONS
2.3.1. General Safety Rules
2.3.2. Safety Features
2.3.3. Personal Protective Equipment
2.3.4. Fire Extinguisher and First Aid Kit
2.3.5. Checking the Rearview Mirrors (If Installed)
2.3.6. Mounting and Dismounting
2.3.7. Precautions for ROPS
2.3.8. Unauthorized Modification
2.3.9. Leaving the Operators Seat
2.3.10. Fire Prevention for Fuel and Oil
2.3.11. Preventing Burns
2.3.12. Dust Hazard Precautions
2.3.13. Crush or Pinch Point Dangers
2.3.14. Fire Extinguisher and First Aid Kit
2.3.15. Precautions Concerning the Equipment
2.3.16. Precautions for Attachments
2.4. PRECAUTIONS BEFORE STARTING THE ENGINE
2.4.1. Safety on the Work Site
2.4.2. Seat Belt Inspection
2.4.3. Fire Prevention
2.4.4. Precautions for the Operators Cab
2.4.5. Room Ventilation
2.4.6. Precautions for the Lights
2.4.7. Cleaning the Windows and the Rearview Mirrors Checking the Windshield Wiper Blades
2.5. PRECAUTIONS TO BE TAKEN WHEN WORKING
2.5.1. Starting the Engine
2.5.2. Rules for Traveling in Reverse
2.5.3. Moving the Machine
2.5.4. Working on Slopes
2.5.5. Preventing Electrocution
2.5.6. Visibility
2.5.7. Working on Icy or Snowcovered Surfaces
2.5.8. Preventing Damage Caused by the Work Equipment
2.5.9. Working on Loose Ground
2.5.10. Parking the Machine
2.6. TRANSPORTING THE MACHINE
2.6.1. Loading and Unloading the Machine
2.6.2. The Route
2.7. BATTERY
2.7.1. Safety Precautions
2.7.2. Removing Battery Cables
2.7.3. Booster Cables
2.8. PRECAUTIONS FOR EMERGENCY RECOVERY
2.9. PRECAUTIONS DURING MAINTENANCE
2.9.1. Warning Tags
2.9.2. Tools
2.9.3. Personnel
2.9.4. Equipment Storage
2.9.5. Working Under the Machine
2.9.6. Keeping the Machine Clean
2.9.7. Engine Operation During Maintenance
2.9.8. Critical Parts
2.9.9. Stop Engine Before Maintenance Operation or Inspection
2.9.10. Rules for Refueling the Machine
2.9.11. Cooling System Precautions
2.9.12. Using Lamps
2.9.13. Electrical Precautions
2.9.14. Precautions Concerning the Starter
2.9.15. Precautions Concerning HighPressure Hoses
2.9.16. Precautions for Working on HighPressure Systems
2.9.17. Precautions for Maintenance Work Involving High Temperatures and Pressures
2.9.18. Rotating Parts
2.9.19. Disposal of Waste Materials
2.9.20. Inflating Tires
2.9.21. Hydraulic Environmental Ester Synthetic (HEES) Oil
3. OPERATION
3.1. SAFETY LOCKS
3.1.1. Loader Arm Support
3.1.2. Backhoe Locks
3.1.3. Cold Planer Lock
3.2. GENERAL VIEWS
3.2.1. Front View of Machine
3.2.2. Rear View of Machine
3.2.3. Inside View of Cab
3.3. INSTRUMENTS AND CONTROLS
3.3.1. Instruments
3.3.2. Indicator Lights
3.3.3. Switches and Push Buttons
3.3.4. Machine Controls
3.3.5. ISO Pattern Control System
3.3.6. Optional Pattern Control System
3.3.7. Auxiliary Hydraulic Kit Control Pedal (If Installed)
3.3.8. Fuses and Relays
3.4. GUARDS AND OPERATORS SEAT
3.4.1. Engine Hood
3.4.2. Rear Panel
3.5. OPERATING THE MACHINE
3.5.1. Checks Before Starting the Engine
3.5.2. Starting the Engine
3.5.3. Warming the Engine
3.5.4. Heating the Hydraulic Oil
3.5.5. Hydraulic Oil Travel Circuit Warmup
3.5.6. Moving the Machine (ISO Pattern Control System)
3.5.7. How to Move the Machine (Optional Pattern Control System)
3.5.8. Hand and Foot Control System
3.5.9. Travel and Steering Control Joysticks
3.6. PARKING THE MACHINE
3.6.1. Parking on Level Ground
3.6.2. Parking on Slopes
3.7. STOPPING THE ENGINE
3.8. TRANSPORTING THE MACHINE
3.8.1. Loading and Unloading
3.8.2. Transport
3.9. HOW TO LIFT THE MACHINE
3.9.1. Front Lifting Eye
3.9.2. Rear Lifting Eye
3.9.3. Lifting the Machine
3.10. COLD WEATHER PRECAUTIONS
3.10.1. Fuel and Lubricants
3.10.2. Coolant
3.10.3. Hydraulic Oil Travel Circuit Warmup
3.10.4. Battery
3.10.5. Other Precautions
3.10.6. Precautions at the End of Work
3.11. WARM WEATHER PRECAUTIONS
3.12. OPERATING THE WORK EQUIPMENT
3.12.1. Lowering the Equipment in Case of Machine Failure
3.12.2. Organizing the Work Area
3.12.3. Loading Heaped and Level Material
3.12.4. Loading Operations on Slopes
3.12.5. Digging Method
3.12.6. Changing the Bucket or Attachment with Standard Quick Coupler
3.12.7. Long Periods of Inactivity
3.13. TROUBLESHOOTING
3.13.1. How to Move the Machine
3.13.2. Fuel is Completely Depleted
3.13.3. Discharged Battery
3.13.4. Other Troubles
4. MAINTENANCE
4.1. GUIDE TO MAINTENANCE
4.2. MAINTENANCE NOTES
4.2.1. Notes Regarding the Engine
4.2.2. Notes Regarding the Hydraulic System
4.2.3. Notes Regarding the Electrical System
4.2.4. Notes Regarding Lubrication
4.2.5. Wear Parts List
4.3. FUEL, COOLANT AND LUBRICANTS
4.3.1. Selection According to the Ambient Temperature
4.3.2. Grease
4.4. APPROVED SYNTHETIC BIODEGRADABLE LUBRICANTS TYPE HEES
4.5. LUBRICATION DIAGRAMS
4.5.1. General
4.6. PERIODIC REPLACEMENT OF COMPONENTS FOR SAFETY
4.6.1. Critical Parts for Safety
4.7. TIGHTENING TORQUE
4.7.1. Standard Torque for Bolts and Nuts
4.7.2. Specific Torques
4.8. MAINTENANCE PLAN
4.8.1. When Required
4.8.2. Checks Before Starting
4.8.3. Maintenance After the First 50 Hours of Operation
4.8.4. Maintenance Every 50 Hours of Operation
4.8.5. Maintenance After the First 250 Hours of Operation
4.8.6. Maintenance Every 250 Hours of Operation
4.8.7. Maintenance After the First 500 Hours of Operation
4.8.8. Maintenance Every 500 Hours of Operation
4.8.9. Maintenance Every 1000 Hours of Operation
4.8.10. Maintenance Every 2000 Hours of Operation
5. SPECIFICATIONS
5.1. SPECIFICATIONS
5.1.1. Standard Machine Overall Dimensions
5.1.2. Machine Overall Dimensions with Optional Equipment
5.1.3. Technical Specifications
6. OPTIONAL ATTACHMENTS
6.1. OPTIONAL EQUIPMENT
6.1.1. Basic Precautions
6.1.2. Precautions Regarding the Installation of Equipment
6.1.3. Optional Equipment Measurements
6.1.4. Optional Equipment Measurements with the Superflow Hydraulic System
6.1.5. Changing the Equipment
6.1.6. Connecting the Excavator
6.1.7. Connecting the Hydraulic Circuit
6.1.8. Connecting the Return Circuit with Direct Drainage into the Tank
6.1.9. Preparing the Machine for the Use of the Excavator
6.1.10. Using the Machine with the Excavator
6.1.11. Pallet Forks

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