Komatsu WA250-3 Wheel Loader Operation and Maintenance Manual CEAM000503
$20.00
- Type Of Manual: Operation and Maintenance Manual
- Manual ID: CEAM000503
- Format: PDF
- Size: 8.0MB
- Number of Pages: 361
-
Model List:
- WA250-3 Wheel Loader
- 1. INTRODUCTION
- 1.1. FOREWORD
- 1.2. SAFETY INFORMATION
- 1.3. APPROVED AND NONAPPROVED USES
- 1.3.1. Approved Functions
- 1.3.2. NonApproved Functions
- 1.4. VISIBILITY STANDARD
- 1.4.1. Visibility in Immediate Area
- 1.4.2. M Radius Visibility
- 1.5. PRODUCT IDENTIFICATION
- 1.5.1. Machine
- 1.5.2. Service Meter Location
- 1.5.3. Directions of Machine
- 1.5.4. Machine Serial Number/Product Identification Number (PIN)
- 1.5.5. Engine Serial Number, EPA Regulations
- 1.6. SERIAL NUMBERS AND DEALER INFORMATION
- 1.6.1. Model WA2506
- 1.7. TABLE OF CONTENTS
- 2. SAFETY
- 2.1. SAFETY AND WARNING DECALS
- 2.1.1. Location of the Safety Labels
- 2.1.2. Safety Labels
- 2.2. GENERAL SAFETY RULES AND PRECAUTIONS
- 2.2.1. General Safety Rules
- 2.2.2. Safety at Job Site
- 2.2.3. Safety Features
- 2.2.4. Clothing and Protective Equipment
- 2.2.5. Keep Machine Clean
- 2.2.6. Fire and Explosion Prevention
- 2.2.7. Action if Fire Occurs
- 2.2.8. Fire Extinguisher and First Aid Kit
- 2.2.9. Mounting and Dismounting
- 2.2.10. Inside Operators Compartment
- 2.2.11. Emergency Escape from Operators Cab
- 2.2.12. Precautions When Standing Up from Operators Seat
- 2.2.13. Leaving Operators Compartment
- 2.2.14. Parking the Machine
- 2.2.15. Precautions When Using ROPS
- 2.2.16. Unauthorized Modification
- 2.2.17. Precautions for Attachments and Options
- 2.2.18. Precautions When Cleaning Cab Glass
- 2.2.19. Asbestos Hazard Alert
- 2.2.20. Crush or PinchPoint Dangers
- 2.2.21. Precautions for Ventilation Exhaust Gas
- 2.3. PRECAUTIONS BEFORE STARTING OPERATIONS
- 2.3.1. PreOperational Checks
- 2.3.2. Precautions for Job Site
- 2.4. RULES FOR ROAD TRAVEL
- 2.4.1. Travel Precautions
- 2.4.2. Traveling on Slopes
- 2.4.3. Using the Brakes
- 2.4.4. Traveling in Reverse
- 2.4.5. Operating on Snow or Frozen Surfaces
- 2.5. PRECAUTIONS DURING INSPECTION AND MAINTENANCE
- 2.5.1. Warning Tags
- 2.5.2. Workplace Environment
- 2.5.3. Systems Equipped with ECSS
- 2.5.4. Equipment Storage
- 2.5.5. Working Under the Machine
- 2.5.6. Using Drop Lamps
- 2.5.7. Using Proper Tools
- 2.5.8. Keeping the Machine Clean
- 2.5.9. Precautions When Welding
- 2.5.10. Precautions When Using Hammer
- 2.5.11. Noise
- 2.5.12. Stopping Engine During Inspection and Maintenance
- 2.5.13. Running the Machine During Maintenance
- 2.5.14. Rules for Refueling the Machine
- 2.5.15. Cooling System Precautions
- 2.5.16. Window Washer Fluid
- 2.5.17. Battery Information
- 2.5.18. HighPressure Precautions
- 2.5.19. HighTemperature Precautions
- 2.5.20. High Voltage
- 2.5.21. Accumulator and Gas Spring
- 2.5.22. Inflating Tires
- 2.5.23. Storing Tires
- 2.5.24. Using Compressed Air
- 2.5.25. Disposal of Waste Materials
- 2.5.26. Critical Parts
- 2.5.27. Maintenance of Air Conditioner
- 3. OPERATION
- 3.1. GENERAL VIEW
- 3.1.1. General View of Machine
- 3.1.2. General View of Controls and Gauges
- 3.2. EXPLANATION OF COMPONENTS
- 3.2.1. Machine Monitor
- 3.2.2. Types of Warnings
- 3.2.3. Character Display Portion
- 3.2.4. Emergency Stop Items
- 3.2.5. Caution Items
- 3.2.6. Inspection and Maintenance Items
- 3.2.7. Pilot Display Portion
- 3.2.8. Meter Display Portion
- 3.3. OTHER FUNCTIONS OF MACHINE MONITOR
- 3.3.1. Overall Menu
- 3.4. SWITCHES AND CONTROLS
- 3.4.1. General View
- 3.5. CONTROL LEVERS, PEDALS
- 3.5.1. General View
- 3.6. SECURITY LOCKS AND SAFETY FEATURES
- 3.6.1. Steering Tilt Lock Lever
- 3.6.2. Frame Lock Bar
- 3.6.3. Caps and Covers with Lock
- 3.6.4. Backup Alarm
- 3.7. MACHINE FEATURES
- 3.7.1. Towing Pin
- 3.7.2. Grease Pump
- 3.7.3. Cab Door
- 3.8. WORK OPERATIONS
- 3.8.1. WalkAround Check
- 3.8.2. Precautions Before Starting Work Operations
- 3.8.3. Check Before Starting Engine
- 3.8.4. Adjustments
- 3.8.5. Final Checks Before Starting Engine
- 3.8.6. Starting Engine
- 3.8.7. Operations and Checks After Starting Engine
- 3.8.8. Stopping Engine
- 3.8.9. Moving the Machine (Directional, Speed), Stopping the Machine
- 3.8.10. Operation of Work Equipment
- 3.8.11. Work Possible Using Wheel Loader
- 3.8.12. Loading Operations
- 3.8.13. Precautions During Work Operations
- 3.8.14. Adjusting Work Equipment
- 3.8.15. Measuring Dump Angle
- 3.8.16. Parking the Machine
- 3.8.17. Checks After Completion of Operation
- 3.8.18. Locking the Machine
- 3.9. HANDLING TIRES
- 3.9.1. Precautions When Handling Tires
- 3.10. TRANSPORTATION
- 3.10.1. Transportation Procedure
- 3.10.2. Loading and Unloading Trailers
- 3.11. LIFTING MACHINE
- 3.11.1. Lifting Position
- 3.11.2. Lifting Procedure
- 3.12. COLD WEATHER OPERATION
- 3.12.1. Precautions for Low Temperature
- 3.13. LONGTERM STORAGE
- 3.13.1. Before Storage
- 3.13.2. During Storage
- 3.13.3. After Storage
- 3.14. AUTOMATIC AIR CONDITIONER
- 3.14.1. Control Panel
- 3.14.2. Method of Operation
- 3.14.3. Precautions When Using Air Conditioner
- 3.14.4. Inspection and Maintenance
- 3.14.5. Cool Box
- 3.15. KOMTRAX
- 3.15.1. Basic Precautions
- 3.16. TROUBLESHOOTING
- 3.16.1. When Machine Runs Out of Fuel
- 3.16.2. Towing the Machine
- 3.16.3. If Battery is Discharged
- 3.16.4. Starting Engine With Booster Cables
- 3.16.5. Lowering Work Equipment When Engine Has Stopped
- 3.16.6. Other Troubleshooting
- 4. MAINTENANCE
- 4.1. GUIDES TO MAINTENANCE
- 4.1.1. Check Service Meter
- 4.1.2. Komatsu Genuine Replacement Parts
- 4.1.3. Komatsu Genuine Oils
- 4.1.4. Always Use Clean Washer Fluid
- 4.1.5. Always Use Clean Oil and Grease
- 4.1.6. Checking for Foreign Materials in Drained Oil and On Filters
- 4.1.7. Fuel Strainer
- 4.1.8. Welding Instructions
- 4.1.9. Do Not Drop Things Inside Machine
- 4.1.10. Dusty Work Sites
- 4.1.11. Avoid Mixing Oil
- 4.1.12. Locking Inspection Covers
- 4.1.13. Bleeding Air from Hydraulic Circuit
- 4.1.14. Precautions When Installing Hydraulic Hoses
- 4.1.15. Checks After Inspection and Maintenance
- 4.2. OUTLINES OF SERVICE
- 4.2.1. Handling Oil, Fuel, Coolant, and Performing Oil Clinic
- 4.2.2. Performing KOWA (Komatsu Oil Wear Analysis)
- 4.2.3. Outline of Electric System
- 4.3. WEAR PARTS
- 4.3.1. Wear Parts List
- 4.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANTS
- 4.4.1. Fuel, Coolant, and Lubricant Ambient Temperature Chart
- 4.4.2. Recommended Brands, Other Than Komatsu Genuine Oil
- 4.4.3. Biodiesel Usage
- 4.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- 4.5.1. Torque List
- 4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- 4.6.1. Safety Critical Parts List
- 4.7. MAINTENANCE SCHEDULE CHART
- 4.8. SERVICE PROCEDURE
- 4.8.1. Initial 10 Hours Service
- 4.8.2. Initial 250 Hours Service
- 4.8.3. Initial 1000 Hours Service
- 4.8.4. When Required
- 4.8.5. Check Before Starting
- 4.8.6. Every 50 Hours Service
- 4.8.7. Every 100 Hours Service
- 4.8.8. Every 250 Hours Service
- 4.8.9. Every 500 Hours Service
- 4.8.10. Every 1000 Hours Service
- 4.8.11. Every 2000 Hours Service
- 4.8.12. Every 4000 Hours Service
- 4.8.13. Every 8000 Hours Service
- 5. SPECIFICATIONS
- 5.1. SPECIFICATIONS
- 6. OPTIONS, ATTACHMENTS
- 6.1. BUCKET AND TIRES
- 6.2. AM/FM RADIO CASSETTE STEREO SOUND SYSTEM
- 6.2.1. Sound System Components
- 6.2.2. Method of Operation
- 6.2.3. Precautions When Using
- 6.2.4. Handling Cassette Tape
- 6.3. HYDRAULIC QUICK COUPLER
- 6.3.1. Removing Attachment
- 6.3.2. Installing Attachment
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