Komatsu WA500-3 Wheel Loader Operation and Maintenance Manual CEAM001401

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Komatsu WA500-3 Wheel Loader Operation and Maintenance Manual CEAM001401

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM001401
Format: PDF
Size: 11.7MB
Number of Pages: 253

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA500-3 Wheel Loader

1. INTRODUCTION
1.1. FORWARD
1.2. SAFETY INFORMATION
1.3. INTRODUCTION
1.3.1. INTENDED USE
1.3.2. FEATURES
1.3.3. BREAKING IN THE MACHINE
1.4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
1.4.1. MACHINE SERIAL NUMBER PLATE POSITION
1.4.2. ENGINE SERIAL NUMBER PLATE POSITION
1.4.3. TABLE TO ENTER SERIAL NUMBERS AND DISTRIBUTOR
1.5. CONTENTS
2. SAFETY
2.1. GENERAL PRECAUTIONS
2.2. PRECAUTIONS DURING OPERATION
2.2.1. BEFORE STARTING ENGINE
2.2.2. OPERATING MACHINE
2.2.3. TRANSPORTATION
2.2.4. BATTERY
2.2.5. TOWING
2.3. PRECAUTIONS FOR MAINTENANCE
2.3.1. BEFORE CARRYING OUT MAINTENANCE
2.3.2. DURING MAINTENANCE
2.3.3. TIRES
2.4. POSITION FOR ATTACHING SAFETY LABELS
3. OPERATION
3.1. GENERAL VIEW
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
3.2. EXPLANATION OF COMPONENTS
3.2.1. MACHINE MONITORS
3.2.2. SWITCHES
3.2.3. CONTROL LEVERS, PEDALS
3.2.4. STEERING COLUMN TILT LEVER
3.2.5. CAP WITH LOCK
3.2.6. SAFETY BAR
3.2.7. TOWING PIN
3.2.8. GREASE PUMP
3.2.9. BACKUP ALARM
3.2.10. FUSE
3.2.11. SLOWBLOW FUSE
3.2.12. TAKING OFF POWER
3.3. OPERATION
3.3.1. CHECKS BEFORE STARTING
3.3.2. STARTING ENGINE
3.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
3.3.4. MOVING MACHINE OFF
3.3.5. CHANGING GEAR SPEED
3.3.6. CHANGING DIRECTION
3.3.7. TURNING
3.3.8. STOPPING MACHINE
3.3.9. OPERATION OF WORK EQUIPMENT
3.3.10. WORK POSSIBLE USING WHEEL LOADER
3.3.11. PRECAUTIONS FOR OPERATION
3.3.12. ADJUSTING WORK EQUIPMENT POSITIONERS
3.3.13. PARKING MACHINE
3.3.14. CHECKS AFTER COMPLETION OF OPERATION
3.3.15. STOPPING ENGINE
3.3.16. CHECK AFTER STOPPING ENGINE
3.3.17. LOCKING
3.3.18. HANDLING THE TIRES
3.3.19. REMOVAL AND INSTALLATION OF THE BUCKET
3.4. TRANSPORTATION
3.4.1. LOADING, UNLOADING WORK
3.4.2. PRECAUTIONS FOR LOADING
3.4.3. LIFTING MACHINE
3.4.4. PRECAUTIONS FOR TRANSPORTATION
3.5. COLD WEATHER OPERATION
3.5.1. PRECAUTIONS FOR LOW TEMPERATURES
3.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
3.5.3. AFTER COLD WEATHER
3.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
3.6. LONG TERM STORAGE
3.6.1. BEFORE STORAGE
3.6.2. DURING STORAGE
3.6.3. AFTER STORAGE
3.7. TROUBLESHOOTING
3.7.1. WHEN MACHINE RUNS OUT OF FUEL
3.7.2. TOWING THE MACHINE
3.7.3. IF BATTERY IS DISCHARGED
3.7.4. OTHER TROUBLE
4. MAINTENANCE
4.1. GUIDES TO MAINTENANCE
4.2. OUTLINES OF SERVICE
4.2.1. OUTLINE OF OIL, FUEL, AND COOLANT
4.2.2. FUEL INJECTION PUMP
4.2.3. OUTLINE OF ELECTRIC SYSTEM
4.3. WEAR PARTS LIST
4.4. LUBRICANTS, FUEL, AND COOLANT
4.4.1. PROPER SELECTION TABLE
4.4.2. ENGINE OIL
4.4.3. TRANSMISSION, HYDRAULIC SYSTEM, BRAKE SYSTEM OIL
4.4.4. AXLE OIL
4.4.5. GREASE
4.4.6. DIESEL FUEL
4.4.7. COOLANT SPECIFICATIONS
4.5. STANDARD TIGHTENING TORQUE FOR NUTS AND BOLTS
4.5.1. INTRODUCTION OF NECESSARY TOOLS
4.5.2. TORQUE LIST
4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.7. MAINTENANCE SCHEDULE CHART
4.8. SERVICE PROCEDURE
4.8.1. INITIAL 250 HOURS SERVICE
4.8.2. WHEN REQUIRED
4.8.3. CHECKS BEFORE STARTING ENGINE
4.8.4. EVERY 50 HOURS SERVICE
4.8.5. EVERY 100 HOURS SERVICE
4.8.6. EVERY 250 HOURS SERVICE
4.8.7. EVERY 500 HOURS SERVICE
4.8.8. EVERY 1000 HOURS SERVICE
4.8.9. EVERY 1500 HOURS SERVICE
4.8.10. EVERY 2000 HOURS SERVICE
4.8.11. EVERY 6000 HOURS SERVICE
5. SPECIFICATIONS
5.1. SPECIFICATIONS
6. OPTIONS, ATTACHMENTS
6.1. OPTIONAL PARTS AND ATTACHMENTS
6.2. SELECTING BUCKETS AND TIRES
6.3. RADIO
6.3.1. EXPLANATION OF PARTS
6.3.2. METHOD OF USE
6.3.3. PRECAUTIONS WHEN USING .
6.4. AIR CONDITIONER
6.4.1. GENERAL LOCATION AND FUNCTION OF CONTROL PANEL
6.4.2. METHOD OF OPERATION
6.4.3. COOL BOX
6.5. HANDLING AUTOGREASING SYSTEM
6.5.1. METHOD OF OPERATING AUTOGREASING SYSTEM
6.5.2. PRECAUTIONS WHEN HANDLING AUTOGREASING SYSTEM
6.5.3. TROUBLESHOOTING (AUTOGREASING SYSTEM)
6.5.4. SPECIFICATIONS
6.6. HANDLING E.C.S.S. (ELECTRONIC CONTROLLED SUSPENSION SYSTEM
6.6.1. STRUCTURE AND FUNCTION OF E.C.S.S.
6.6.2. METHOD OF OPERATING E.C.S.S.
6.6.3. PRECAUTIONS WHEN OPERATING E.C.S.S. SWITCH
6.6.4. PRECAUTIONS WHEN HANDLING ACCUMULATOR 1
6.6.5. REMOVAL OF TRAVEL DAMPER PIPING
6.7. HANDLING JOYSTICK STEERING SYSTEM
6.7.1. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
6.7.2. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
6.7.3. PRECAUTIONS FOR STEERING WITH JOYSTICK
6.7.4. ADJUSTMENT OF JOYSTICK CONSOLE
6.7.5. ADJUSTMENT OPERATORS SEAT
6.8. GROUND DRIVEN STEERING (IF EQUIPPED)

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