komatsu wd900 3 wheel dozer operation and maintenance manual seamw00203 1

komatsu wd900 3 wheel dozer operation and maintenance manual seamw00203 2

komatsu wd900 3 wheel dozer operation and maintenance manual seamw00203 3

komatsu wd900 3 wheel dozer operation and maintenance manual seamw00203 4

komatsu wd900 3 wheel dozer operation and maintenance manual seamw00203 5

Komatsu WD900-3 Wheel Dozer Operation and Maintenance Manual SEAMW00203

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAMW00203
Format: PDF
Size: 15.7MB
Number of Pages: 261

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WD900-3 Wheel Dozer

1. MAIN MENU
2. COVER
3. FOREWORD
4. SAFETY INFORMATION
5. INTRODUCTION
6. LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR
7. CONTENTS
8. SAFETY
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS DURING OPERATION
8.2.1. BEFORE STARTING ENGINE
8.2.2. AFTER STARTING ENGINE
8.2.3. TRASPORTATION
8.2.4. BATTERY
8.2.5. TOWING
8.3. PRECAUTIONS FOR MAINTENANCE
8.3.1. BEFORE CARRYING OUT MAINTENANCE
8.3.2. DURING MAINTENANCE
8.3.3. TIRES
8.4. POSITION FOR ATTACHING SAFETY LABELS
9. OPERATION
9.1. GENERAL VIEW
9.1.1. GENERAL VIEW OF MACHINE
9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
9.2. EXPLANATION OF COMPONENTS
9.2.1. MACHINE MONITOR
9.2.2. SWITCHES
9.2.3. CONTROL LEVERS, PEDALS
9.2.4. STEERING COLUMN TILT LEVER
9.2.5. CAP WITH LOCK
9.2.6. SAFETY BAR
9.2.7. GREASE PUMP
9.2.8. BACKUP ALARM
9.2.9. DOOROPEN LOCK
9.2.10. TOOL BOX
9.2.11. FUEL STOP LEVER
9.2.12. FUSE
9.2.13. SLOWBLOW FUSE
9.2.14. LUNCH BOX TRAY
9.2.15. STORAGING PLACE OF THIS MANUAL
9.2.16. TAKING OFF POWER
9.2.17. PRECAUTIONS WHEN HANDLING ACCUMULATOR
9.3. OPERATION
9.3.1. CHECK BEFORE STARTING ENGINE
9.3.2. STARTING ENGINE
9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
9.3.4. MOVING MACHINE OFF
9.3.5. CHANGING GEAR SPEED
9.3.6. CHANGING DIRECTION
9.3.7. TURNING
9.3.8. STOPPING MACHINE
9.3.9. OPERATION OF WORK EQUIPMENT
9.3.10. WORK POSSIBLE USING WHEEL DOZER
9.3.11. PRECAUTIONS FOR OPERATION
9.3.12. PARKING MACHINE
9.3.13. CHECK AFTER COMPLETION OF OPERATION
9.3.14. STOPPING ENGINE
9.3.15. CHECK AFTER STOPPING ENGINE
9.3.16. LOCKING
9.3.17. HANDLING THE TIRES
9.4. TRANSPORTATION
9.4.1. LIFTING MACHINE
9.5. COLD WEATHER OPERATION
9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
9.5.3. AFTER COLD WEATHER
9.5.4. WARMINGUP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER
9.6. LONGTERM STORAGE
9.6.1. BEFORE STORAGE
9.6.2. DURING STORAGE
9.6.3. AFTER STORAGE
9.7. TROUBLESHOOTING
9.7.1. WHEN MACHINE RUNS OUT OF FUEL
9.7.2. TOWING THE MACHINE
9.7.3. IF BATTERY IS DISCHARGED
9.7.4. OTHER TROUBLE
10. MAINTENANCE
10.1. GUIDES TO MAINTENANCE
10.2. OUTLINES OF SERVICE
10.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMANCE OIL CLINIC
10.2.2. OUTLINE OF ELECTRIC SYSTEM
10.3. WEAR PARTS LIST
10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
10.5.1. INTRODUCTION OF NECESSARY TOOLS
10.5.2. TORQUE LIST
10.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
10.7. MAINTENANCE SCHEDULE CHART
10.7.1. MAINTENANCE SCHEDULE CHART
10.8. SERVICE PROCEDURE
10.8.1. INITIAL 250 HOURS SERVICE
10.8.1.1. REPLACE FUEL FILTER CARTRIDGE
10.8.1.2. REPLACE TRANSMISSION OIL FILTER ELEMENT
10.8.1.3. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.2. WHEN REQUIRED
10.8.2.1. CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT
10.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
10.8.2.3. CHECK TRANSMISSION OIL LEVEL, ADD OIL
10.8.2.4. CHECK AXLE OIL LEVEL, ADD OIL
10.8.2.5. CHECK AXLE CASE BREATHER
10.8.2.6. CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID
10.8.2.7. CLEAN CONDENSER OF AIR CONDITIONER (IF EQUIPPED)
10.8.2.8. CLEAN RADIATOR FINS
10.8.2.9. CLEAN OIL COOLER FINS (BRAKE COOLING OIL COOLER AND TORQUE CONVERTER OIL COOLER (IF EQUIPPED))
10.8.2.10. CHECK ELETRICAL INTAKE AIR HEATER
10.8.2.11. REPLACING END BIT AND CUTTING EDGE
10.8.2.12. LUBRICATING
10.8.2.13. CHECK AIR CONDITIONER (IF EQUIPPED)
10.8.2.14. ADJUST PARKING BRAKE
10.8.2.15. BLEEDING AIR FROM BRAKE HYDRAULIC CIRCUIT
10.8.2.16. BLEEDING AIR FROM PPC CIRCUIT
10.8.2.17. REPLACE SLOW BLOW FUSE
10.8.2.18. BLEEDING AIR FROM HYDRAULIC TANK
10.8.2.19. REPLACE FAN BELT, ADJUST AUTOTENSIONER
10.8.2.20. SELECTION AND INSPECTION OF TIRES
10.8.2.21. DRAIN WATER FROM WATER SEPARATOR (IF EQUIPPED)
10.8.3. CHECK BEFORE STARTING
10.8.3.1. CHECK MONITOR PANEL
10.8.3.2. CHECK COOLANT LEVEL, ADD WATER
10.8.3.3. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
10.8.3.4. CHECK BRAKE OIL TANK LEVEL, ADD OIL
10.8.3.5. CHECK FUEL LEVEL, ADD FUEL
10.8.3.6. CHECK ELECTRIC WIRING
10.8.3.7. CHECK INFLATION PRESSURE OF TIRES
10.8.3.8. CHECK EFFECT OF PARKING BRAKE
10.8.3.9. CHECK EFFECT OF BRAKE
10.8.3.10. CHECK SOUND OF HORN AND BACKUP BUZZER
10.8.3.11. CHECK FLASHING OF LAMPS, CHECK FOR DIRT OR DAMAGE
10.8.3.12. CHECK DIRECTION OF REAR VIEW MIRROR, CHECK FOR DIRT OR DAVAGE
10.8.3.13. CHECK ENGINE EXHAUST COLOR AND SOUND
10.8.3.14. CHECK OPERATION OF GAUGES
10.8.3.15. CHECK PLAY OF STEERING WHEEL, CHECK OPERATION OF STEERING
10.8.3.16. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER (IF EQUIPPED)
10.8.4. EVERY 50 HOURS SERVICE
10.8.4.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
10.8.5. EVERY 100 HOURS SERVICE
10.8.5.1. LUBRICATING
10.8.5.2. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
10.8.5.3. CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER (IF EQUIPPED)
10.8.6. EVERY 250 HOURS SERVICE
10.8.6.1. CHECK BATTERY ELECTROLYTE LEVEL
10.8.6.2. CHECK ALTERNATOR BELT TENSION, ADJUST
10.8.6.3. CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN
10.8.6.4. CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER (IF EQUIPPED)
10.8.6.5. LUBRICATE OIL COOLER FAN BEARING (1 POINT)
10.8.6.6. CHECK, AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST (IF EQUIPPED)
10.8.6.7. CHECK FRAME
10.8.7. EVERY 500 HOURS SERVICE
10.8.7.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
10.8.7.2. REPLACE FUEL FILTER CARTRIDGE
10.8.7.3. REPLACE TRANSMISSION OIL FILTER ELEMENT
10.8.7.4. LUBRICATE CENTER DRIVE SHAFT (3 POINTS)
10.8.7.5. CHECK FAN BELT FOR WEAR
10.8.8. EVERY 1000 HOURS SERVICE
10.8.8.1. CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER
10.8.8.2. CLEAN TRANSMISSION CASE BREATHER
10.8.8.3. LUBRICATING
10.8.8.4. CHECK TIGHTENING PART OF TURBOCHARGER
10.8.8.5. CLEAN FUEL STRAINER
10.8.8.6. TIGHTEN ROPS CANOPY (IF EQUIPPED)
10.8.8.7. REPLACE CORROSION RESISTOR CARTRIDGE
10.8.9. EVERY 2000 HOURS SERVICE
10.8.9.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT
10.8.9.2. CLEAN HYDRAULIC TANK STRAINER
10.8.9.3. REPLACE HYDRAULIC TANK BREATHER ELEMENT
10.8.9.4. CHANGE AXLE OIL, REPLACE BRAKE COOLING OIL FILTER CARTRIDGE
10.8.9.5. REPLACE AIR CONDITIONER FILTER (IF EQUIPPED)
10.8.9.6. CLEAN PPC CIRCUIT STRAINER
10.8.9.7. CHECK WEAR OF BRAKE DISCS
10.8.9.8. CHECK ALTERNATOR, STARTING MOTOR
10.8.9.9. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.9.10. CLEAN AND CHECK TURBOCHARGER ROTOR
10.8.9.11. CHECK ACCUMULATOR
10.8.10. EVERY 4000 HOURS SERVICE
10.8.10.1. CHECK WATER PUMP
10.8.10.2. CHECK ENGINE VIBRATION DAMPER
10.8.10.3. CHECK FAN PULLEY AND TENSION PULLEY
10.8.10.4. CHECK AIR COMPRESSOR, ADJUST
10.8.10.5. CHECK INJECTION PUMP RACK RUBBER BOOT , REPLACE
11. SPECIFICATIONS
11.1. SPECIFICATION
12. OPTIONS, ATTACHMENTS
12.1. OPTIONAL PARTS AND ATTACHMENTS
12.2. HANDLING AUTO SHIFT SYSTEM
12.2.1. AUTOMATIC SHIFT SYSTEM
12.2.2. PRECAUTIONS WHEN CHANGING DIRECTION
12.3. HANDLING JOYSTICK STEERING SYSTEM
12.3.1. EXPLANATION OF COMPONENTS
12.3.2. STRUCTURE AND FUNCTION OF JOYSTICK STEERING
12.3.3. OPERATION METHOD OF JOYSTICK STEERING SYSTEM
12.3.4. PRECAUTIONS FOR STEERING WITH JOYSTICK
12.3.5. ADJUSTMENT OF JOYSTICK CONSOLE
12.3.6. ADJUSTMENT OPERATORS SEAT
12.4. MAIN MONITOR FAILURE DISPLAY
12.4.1. MAIN MONITOR FAILURE DISPLAY
12.4.2. ERROR CODES LIST INDICATED ON MAIN MONITOR
12.5. AIR CONDITIONER
12.5.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
12.5.2. METHOD OF OPERATION
12.6. AM/FM CAR RADIO
12.6.1. EXPLANATION OF COMPONENTS
12.6.2. METHOD OF USE
12.6.3. PRECAUTIONS WHEN USING
12.7. AM/FM RADIOCASSETTE STEREO
12.7.1. EXPLANATION OF COMPONENTS
12.7.2. OPERATION METHOD
12.7.3. PRECAUTIONS WHEN USING

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