Vibromax 1103 Single Drum Roller Service Manual SM90001

Vibromax 1103 Single Drum Roller Service Manual SM90001 - Image 2

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Vibromax 1103 Single Drum Roller Service Manual SM90001 - Image 5

vibromax 1103 single drum roller service manual sm90001 2

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Vibromax 1103 Single Drum Roller Service Manual SM90001

$30.00

Type Of Manual: Service Manual
ManualID: SM90001
Number of Pages: 222
Size: 5.4MB
Format: PDF

Category: Vibromax Service Manual PDF

Model List:
- 1103 Single Drum Roller

1. SECTION ONE
2. GENERAL INFORMATION
3. MACHINE DESCRIPTION ………………………………………………………………. 1 – 3
4. SERIAL NUMBERS ……………………………………………………………….1 – 5
5. IDENTIFYING MACHINE COMPONENTS ………………………………..1 – 6
6. SAFETY, GENERAL ………………………………………………………………………. 1 – 7
7. SPARK ARRESTER ………………………………………………………………1 – 7
8. SAFETY, PERSONAL…………………………………………………………………….. 1 – 7
9. SAFETY, MACHINE OPERATION……………………………………………………. 1 – 8
10. SAFETY, MAINTENANCE ……………………………………………………………….1 – 9
11. GENERAL INFORMATION …………………………………………………………….1 – 12
12. CLEANING …………………………………………………………………………1 – 12
13. INSPECTION ………………………………………………………………………1 – 12
14. BEARINGS …………………………………………………………………………1 – 12
15. NEEDLE BEARINGS ……………………………………………………………1 – 12
16. GEARS ………………………………………………………………………………1 – 12
17. OIL SEALS, O-RINGS, and GASKETS …………………………………….. 1 – 12
18. SHAFTS ……………………………………………………………………………. 1 – 12
19. SERVICE PARTS ………………………………………………………………..1 – 12
20. LUBRICATION ……………………………………………………………………1 – 12
21. STANDARD TORQUE DATA ………………………………………………………….1 – 13
22. MACHINE SPECIFICATIONS …………………………………………………………1 – 15
23. FLUID SPECIFICATIONS ………………………………………………………………1 – 17
24. DIESEL FUEL SPECIFICATION………………………………………………………1 – 18
25. ENGINE OIL SPECIFICATION ………………………………………………………. 1 – 19
26. TIRE BALLAST …………………………………………………………………………….1 – 20
27. SECTION TWO
28. ENGINE
29. CUMMINS ENGINE WARRANTY ……………………………………………………..2 – 3
30. ENGINE REMOVAL ………………………………………………………………………..2 – 4
31. SECTION THREE
32. ELECTRICAL
33. GENERAL INFORMATION ………………………………………………………………3 – 2
34. INSTRUMENT PANEL……………………………………………………………………. 3 – 4
35. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………3 – 7
36. UNDERSTANDING RELAYS ……………………………………………………………3 – 9
37. VIBROMAX RELAYS …………………………………………………………..3 – 11
38. STARTER-CHARGING CIRCUIT (before JKC8302000) …………………….3 – 13
39. STARTER-CHARGING CIRCUIT (AFTER JKC8302000) ……………………3 – 15
40. UNDERSTANDING BATTERIES …………………………………………………….3 – 15
41. BATTERY DIAGNOSTICS ……………………………………………………3 – 16
42. UNDERSTANDING ALTERNATORS ……………………………………………… 3 – 17
43. CHARGING SYSTEM DIAGNOSTICS ………………………………….. 3 – 18
44. VOLTAGE CHECKS AT ALTERNATOR ………………………………. 3 – 19
45. SYSTEM LEAKAGE …………………………………………………………… 3 – 19
46. CIRCUIT WIRING TEST ……………………………………………………… 3 – 19
47. MEASURING ALTERNATOR OUTPUT ………………………………… 3 – 20
48. UNDERSTANDING STARTERS …………………………………………… 3 – 20
49. STARTER SOLENOID ………………………………………………………… 3 – 21
50. STARTER SYSTEM DIAGNOSTICS ……………………………………………… 3 – 21
51. SOLENOID CIRCUIT TEST …………………………………………………. 3 – 21
52. STARTER CIRCUIT WIRING TEST ……………………………………… 3 – 22
53. STARTER MOTOR TEST ……………………………………………………. 3 – 23
54. INSTRUMENTATION PANEL ……………………………………………………….. 3 – 25
55. EMERGENCY STOP SWITCH- BRAKE SWITCH ……………………………. 3 – 27
56. VIBRATION CIRCUIT …………………………………………………………………… 3 – 29
57. VIBRATION AFTER JKC8300700 …………………………………………………. 3 – 31
58. LIGHTING CIRCUIT …………………………………………………………………….. 3 – 33
59. WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS ……….. 3 – 35
60. CAB WIRING ………………………………………………………………………………. 3 – 46
61. WIRE HARNESS 7250-16315 ……………………………………………………….. 3 – 47
62. WIRE CHART 7250-16315 ……………………………………………………………. 3 – 52
63. WIRE HARNESS 7250-16110 ……………………………………………………….. 3 – 56
64. WIRE CHART 7250-16110 ……………………………………………………………. 3 – 59
65. SECTION FOUR
66. HYDRAULIC
67. PUMP SUCTION LINES …………………………………………………………………. 4 – 2
68. HYDRAULIC COOLING SYSTEM……………………………………………………. 4 – 4
69. HYDRAULIC DRAIN LINES ……………………………………………………………. 4 – 6
70. HYDRAULIC TEST SYSTEM ………………………………………………………….. 4 – 8
71. HYDRAULIC TEST STATION …………………………………………………………. 4 – 9
72. CHARGE SYSTEM ………………………………………………………………………. 4 – 11
73. PROPULSION SYSTEM ………………………………………………………………. 4 – 13
74. MULTIFUNCTION VALVES ………………………………………………………….. 4 – 17
75. PROPULSION SYSTEM DIAGNOSTICS………………………………………… 4 – 18
76. INTERNAL LEAKAGE ………………………………………………………… 4 – 18
77. PUMP SERVO CONTROL ……………………………………………………………. 4 – 19
78. VIBRATION SYSTEM …………………………………………………………………… 4 – 21
79. VIBRATION FREQUENCY ……………………………………………………………. 4 – 23
80. VIBRATION AMPLITUDE ……………………………………………………………… 4 – 25
81. VIBRATORY SYSTEM DIAGNOSTICS ………………………………………….. 4 – 26
82. STEERING SYSTEM……………………………………………………………………. 4 – 27
83. PARKING BRAKE SYSTEM ………………………………………………………….. 4 – 30
84. TOWING YOUR MACHINE …………………………………………………. 4 – 31
85. PARKING BRAKE DIAGNOSTICS …………………………………………………. 4 – 31
86. DIFFERENTIAL LOCK SYSTEM …………………………………………………….4 – 35
87. HYDRAULIC SCHEMATIC …………………………………………………………….4 – 38
88. SECTION FIVE
89. FINAL DRIVES
90. GENERAL INFORMATION ………………………………………………………………5 – 2
91. OPERATION ………………………………………………………………………………….5 – 3
92. KESSLER AXLE………………………………………………………………………………5 – 4
93. SPETH STANDARD AXLE ……………………………………………………………… 5 – 5
94. REAR AXLE REMOVAL …………………………………………………………………..5 – 6
95. AXLE INSTALLATION ……………………………………………………………………..5 – 7
96. AXLE TUBE DISASSEMBLY ……………………………………………………………5 – 8
97. PLANETARY DISSASSEMBLY ………………………………………………………5 – 10
98. DIFFERENTIAL LOCK REMOVAL ………………………………………………….5 – 12
99. DIFFERENTIAL LOCK ASSEMBLY …………………………………………………5 – 13
100. AXLE TUBE AND PLANETARY ASSEMBLY ……………………………………5 – 14
101. INTERMEDIATE GEARBOX DISASSEMBLY …………………………………..5 – 18
102. INTERMEDIATE GEARBOX ASSEMBLY ………………………………………..5 – 20
103. DIFFERENTIAL DISASSEMBLY …………………………………………………….5 – 22
104. DIFFERENTIAL ASSEMBLY …………………………………………………………. 5 – 24
105. DRUM REMOVAL …………………………………………………………………………5 – 29
106. DRUM INSTALLATION ………………………………………………………………….5 – 29
107. DRUM DRIVE ……………………………………………………………………………….5 – 30
108. DRUM DRIVE BEARING REMOVAL………………………………………………. 5 – 34
109. DRUM DRIVE BEARING INSTALLATION ………………………………………..5 – 36
110. DRUM DRIVE MOTOR REPAIRS …………………………………………………..5 – 36
111. SECTION SIX
112. PARKING BRAKE SYSTEM
113. DESCRIPTION ……………………………………………………………………………….6 – 2
114. RELEASE AND TOWING ………………………………………………………………..6 – 4
115. DRUM MOTOR BRAKE …………………………………………………………………..6 – 5
116. DISASSEMBLY OF MOTOR BRAKE………………………………………. 6 – 6
117. ASSEMBLY OF MOTOR BRAKE …………………………………………….6 – 6
118. STANDARD AXLE BRAKE ……………………………………………………………… 6 – 8
119. BAND BRAKE ADJUSTMENT…………………………………………………………. 6 – 9
120. BAND BRAKE CYLINDER…………………………………………………………….. 6 – 10
121. HEAVY DUTY AXLE BRAKE ………………………………………………………….6 – 11
122. SECTION SEVEN
123. VIBRATION SYSTEM
124. VIBRATION SYSTEM …………………………………………………………………….. 7 – 2
125. VIBRATION FREQUENCY ……………………………………………………………… 7 – 3
126. VIBRATION AMPLITUDE ……………………………………………………………….. 7 – 5
127. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………. 7 – 6
128. LIFTING DEVICE …………………………………………………………………………… 7 – 7
129. DRUM REMOVAL …………………………………………………………………………. 7 – 8
130. DRUM INSTALLATION ………………………………………………………………….. 7 – 8
131. EXCITER BEARING REMOVAL ……………………………………………………… 7 – 9
132. EXCITER BEARING ASSEMBLY…………………………………………………… 7 – 14
133. SMOOTH DRUM SHAFT ……………………………………………………………… 7 – 15
134. PADFOOT DRUM SHAFT …………………………………………………………….. 7 – 16
135. SECTION EIGHT
136. STEERING SYSTEM
137. SPECIAL TOOLS ………………………………………………………………………….. 8 – 2
138. ARTICULATION JOINTS ………………………………………………………………… 8 – 3
139. JOINT DISASSEMBLY …………………………………………………………………… 8 – 5
140. JOINT ASSEMBLY ………………………………………………………………………… 8 – 9
141. STEERING CYLINDER ………………………………………………………………… 8 – 12
142. SECTION NINE
143. CHASSIS
144. DRUM FRAME ……………………………………………………………………………… 9 – 2
145. REAR FRAME ………………………………………………………………………………. 9 – 3
146. SIDE FRAME ………………………………………………………………………………… 9 – 4
147. ENGINE COMPARTMENT PANELS………………………………………………… 9 – 5
148. OPERATOR PLATFORM ……………………………………………………………….. 9 – 6
149. ROLLOVER PROTECTION STRUCTURE ……………………………………….. 9 – 7
150. SECTION TEN
151. ATTACHMENTS
152. LEVELING BLADE ………………………………………………………………………. 10 – 2
153. BLADE CONTROL ………………………………………………………………………. 10 – 3
154. BLADE HYDRAULIC LINES ………………………………………………………….. 10 – 4

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