Yanmar 6LPA-STP2, 6LPA-STZP2 Operation Manual 0A6LP-G00101

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yanmar 6lpa stp2 6lpa stzp2 operation manual 0a6lp g00101 2

yanmar 6lpa stp2 6lpa stzp2 operation manual 0a6lp g00101 3

Yanmar 6LPA-STP2, 6LPA-STZP2 Operation Manual 0A6LP-G00101

$20.00

Type Of Manual: Operation Manual
Manual ID: 0A6LP-G00101
Number of Pages: 104
Size: 5.6MB
Format: PDF

Category: Yanmar Operator Manual PDF

Model List:
- 6LPA-STP2, 6LPA-STZP2

1. Table of Contents
2. Introduction
2.1. Record of Ownership
2.2. Safety Precautions
2.2.1. General Information
2.2.2. Before You Operate
2.2.3. During Operation and Maintenance
2.3. Location of Safety Decals
3. Product Overview
3.1. Yanmar 6LPA Features and Applications
3.1.1. New Engine Break-In
3.2. Component Identification
3.2.1. Service Side (Left Side as Viewed from Propeller)
3.2.2. Non-Service Side
3.3. Engine Nameplate
3.4. Function of Major Components
3.5. Control Equipment
3.5.1. Instrument Panel (Optional)
3.5.1.1. Equipment and Functions
3.5.1.2. Switches and Gauges
3.5.1.3. Warning Devices
3.5.1.4. Key (Starter) Switch
3.5.1.5. Engine Stop Button
3.5.2. Remote Control (Throttle) Handle
3.5.2.1. Morse Remote Control Handle (Optional)
3.5.2.1.1. Starting and Stopping
3.5.2.1.2. Forward
3.5.2.1.3. Reverse
3.5.2.1.4. Free Throttle Operation
3.5.2.1.5. Returning to Normal Operation
4. Before You Operate
4.1. Diesel Fuel
4.1.1. Diesel Fuel Specifications
4.1.1.1. Additional Technical Fuel Requirements
4.1.1.2. Handling of Diesel Fuel
4.1.1.3. Fuel Tank
4.1.1.4. Fuel System
4.1.2. Filling the Fuel Tank
4.1.2.1. Before filling fuel tank for the first time
4.1.2.2. To fill the fuel tank
4.1.3. Bleeding the Fuel System
4.2. Engine Oil
4.2.1. Engine (Lube) Oil Specifications
4.2.1.1. Handling Engine Oil
4.2.2. Engine Oil Viscosity
4.2.3. Checking the Engine Oil
4.2.4. Adding Engine Oil
4.3. Marine Drive Oil
4.3.1. Mercruiser Bravo Stern Drive Oil Specifications
4.3.2. Checking and Adding Marine Drive Oil
4.3.3. Checking and Adding Power Steering Oil (6LPA-STZP2 Models)
4.4. Engine Coolant
4.4.1. Engine Coolant Specifications
4.4.1.1. Engine Coolant
4.4.2. Checking and Adding Engine Coolant
4.5. Cranking the Engine
4.6. Daily Checks
4.6.1. Visual Checks
4.6.2. Checking Diesel Fuel, Engine Oil and Engine Coolant Levels
4.6.3. Checking and Refilling Marine Drive Oil
4.6.4. Checking the Battery Electrolyte Level
4.6.5. Checking the Alternator Belt
4.6.6. Checking the Remote Control Handle
4.6.7. Checking the Alarm Indicators
4.6.8. Preparing Fuel, Oil and Coolant in Reserve
4.6.8.1. Checking the Wiring Connectors
4.6.8.2. Tightening All Major Nuts and Bolts
5. Engine Operation
5.1. Starting the Engine
5.1.1. Starting at Low Temperatures
5.1.1.1. Starting with Air Heater (If Equipped)
5.1.2. Restarting After Starting Failure
5.1.2.1. Air Bleeding the Fuel System After Starting Failure
5.1.3. After the Engine Has Started
5.2. Remote Control Handle Operation
5.2.1. Acceleration and Deceleration
5.2.2. Shifting the Marine Drive
5.2.2.1. Morse Remote Control Handle (Optional)
5.3. Shutting Down the Engine
6. Periodic Maintenance
6.1. Safety Precautions
6.2. Precautions
6.2.1. The Importance of Periodic Maintenance
6.2.2. Performing Periodic Maintenance
6.2.3. The Importance of Daily Checks
6.2.4. Keep a Log of Engine Hours and Daily Checks
6.2.5. Yanmar Replacement Parts
6.2.6. Tools Required
6.2.7. Ask Your Authorized Yanmar Marine Dealer or Distributor For Help
6.2.8. Tightening Fasteners
6.3. EPA Maintenance Requirements
6.3.1. EPA Requirements for USA and Other Applicable Countries
6.3.2. EPA Requirements
6.3.3. Conditions to Ensure Compliance with EPA Emission Standards
6.3.4. Inspection and Maintenance
6.4. Periodic Maintenance Schedule
6.4.1. Inspection and Maintenance of EPA Emission-Related Parts
6.5. Periodic Maintenance Procedures
6.5.1. After Initial 50 Hours of Operation
6.5.1.1. Changing the Engine Oil and Replacing the Engine Oil Filter Element
6.5.1.2. Replacing the Fuel Filter Element
6.5.2. Every 50 Hours of Operation
6.5.2.1. Draining Water From the Fuel Tank
6.5.2.2. Draining Fuel Filter / Water Separator
6.5.2.3. Checking the Battery Electrolyte Level (Serviceable Batteries Only)
6.5.3. Every 125 Hours of Operation
6.5.3.1. Changing the Engine Oil and Replacing the Engine Oil Filter
6.5.4. After Initial 250 Hours of Operation
6.5.4.1. Checking the Fuel Injector Spray Pattern
6.5.4.2. Inspecting and Adjusting Intake / Exhaust Valve Clearance
6.5.5. Every 250 Hours of Operation
6.5.5.1. Replacing the Fuel Filter Element
6.5.5.2. Changing the Coolant
6.5.5.3. Checking or Replacing Zinc Anodes
6.5.5.4. Checking and Adjusting Remote Control Cables
6.5.5.4.1. Adjusting Engine Speed (Governor) Remote Control Cable
6.5.5.4.2. Adjusting Clutch Remote Control Cable
6.5.5.5. Cleaning the Turbocharger
6.5.5.6. Cleaning the Air Cleaner
6.5.6. Every 500 Hours of Operation
6.5.6.1. Cleaning or Replacing Exhaust / Water Mixing Elbow
6.5.6.2. Replacing Fuel Line and Rubber Hoses
6.5.6.3. Checking and Adjusting the Alternator V-Belt Tension
6.5.6.4. Checking and Adjusting the Power Steering Oil Pump Belt (6LPA-STZP2 Models)
6.5.7. Every 1000 Hours of Operation
6.5.7.1. Checking the Fuel Injection Timing
6.5.7.2. Checking the Fuel Injector Pressure and Nozzle Spray Pattern
6.5.7.3. Checking or Replacing Seawater Pump Impeller
6.5.7.4. Adjusting Intake / Exhaust Valve Clearance
6.5.7.5. Lapping the Intake and Exhaust Valve
6.5.8. Every 1250 Hours of Operation
6.5.8.1. Cleaning the Cooling Water System
6.5.8.2. Cleaning and Checking the Seawater Passage
6.5.8.3. Cleaning and Checking the Fresh Water Cooling Water Passage
6.5.8.4. Adjusting the Tension of the Alternator V-Belt
6.5.8.5. Replacing the Timing Belt
6.5.8.6. Washing the Engine Cooler
7. Troubleshooting
7.1. Troubleshooting After Starting
7.2. Troubleshooting Chart
7.3. Troubleshooting Information
8. Long-Term Storage
8.1. Prepare Engine for Long-Term Storage
8.2. Draining the Fresh Water and Seawater Cooling System
8.2.1. Draining the Fresh Water Cooling System
8.2.2. Draining Seawater Cooling System
8.3. Removing the Engine from Long-Term Storage
9. Specifications
9.1. Principal Engine Specifications
9.1.1. Marine Drive Specifications (Optional)
10. System Diagrams
10.1. Piping Diagrams
10.2. Wiring Diagrams
11. EPA Warranty USA Only
11.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
11.1.1. Your Warranty Rights and Obligations
11.1.2. Warranty Period
11.1.3. Warranty Coverage
11.1.4. Exclusions
11.1.5. Owners Responsibility
11.1.6. Customer Assistance
11.1.7. Maintenance Log

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