komatsu 960e 1 dump truck operation and maintenance manual ceam022901 1

komatsu 960e 1 dump truck operation and maintenance manual ceam022901 2

komatsu 960e 1 dump truck operation and maintenance manual ceam022901 3

komatsu 960e 1 dump truck operation and maintenance manual ceam022901 4

komatsu 960e 1 dump truck operation and maintenance manual ceam022901 5

Komatsu 960E-1 Dump Truck Operation and Maintenance Manual CEAM022901

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM022901
Format: PDF
Size: 3.2MB
Number of Pages: 192

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 960E-1 Dump Truck

1. INTRODUCTION
1.1. FOREWORD
1.2. TRUCK MODEL ILLUSTRATION
1.3. ABOUT THIS MANUAL
1.4. ALERTS PAGE
2. TABLE OF CONTENTS
3. TORQUE TABLES AND CONVERSION CHARTS
3.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
3.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
3.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
3.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
4. SAFETY
4.1. General
4.2. Precautions before operating the truck
4.3. Precautions while operating the truck
4.4. Working near batteries
4.5. Precautions before performing service
4.6. Precautions while performing service
4.7. Tires
4.8. Precautions for performing repairs
4.9. Precautions for welding on the truck
4.10. Capacitor discharge system
5. WARNINGS AND CAUTIONS
5.1. GRADE/SPEED CHART
5.2. KEY SWITCH
5.3. ROPS/FOPS
5.4. BATTERIES
5.5. EMERGENCY SHUTDOWN
5.6. RADIATOR
5.7. CRUSHING HAZARD
5.8. CYLINDER PRESSURE
5.9. FILLING THE HYDRAULIC TANK
5.10. HYDRAULIC OIL PRESSURE
5.11. WHEEL MOTOR OIL LEVEL
5.12. EMERGENCY TOWING PROCEDURE
5.13. EMERGENCY DUMP PROCEDURE
5.14. ACCUMULATOR DRAIN VALVES
5.15. HOT EXHAUST
5.16. WELDING
5.17. INFORMATION DISPLAY
5.18. CAPACITORS
5.19. HIGH VOLTAGE
5.20. LIFTING INSTRUCTIONS
5.21. WIRELESS SIGNALS
5.22. PRODUCT IDENTIFICATION PLATE
5.23. LUBRICATION CHART
6. OPERATING INSTRUCTIONS
6.1. Preparing for operation
6.2. Walk around inspection
6.3. Engine startup
6.4. After engine startup
6.5. Emergency steering system
6.6. Precautions during truck operation
6.7. Operating on a haul road
6.8. Starting on a grade with a loaded truck
6.9. Sudden loss of engine power
6.10. Fuel depletion
6.11. Towing
6.12. Loading the dump body
6.13. Dumping a load
6.14. Disabled truck dumping procedure
6.15. Safe parking procedure
6.16. Normal engine shutdown procedure
7. OPERATOR CAB AND CONTROLS
7.1. STEERING WHEEL AND CONTROLS
7.2. PEDALS
7.3. GRADE/SPEED CHART
7.4. OVERHEAD PANEL AND DISPLAYS
7.5. CENTER CONSOLE
7.6. DIAGNOSTIC PORTS
7.7. OPERATORS SEAT
7.8. PASSENGER SEAT
7.9. HEATER / AIR CONDITIONER CONTROLS
7.10. INSTRUMENT PANEL
7.11. STATUS INDICATOR LIGHTS
7.12. DIGITAL DISPLAY OPERATION
7.13. REAR AXLE LIGHT BAR
7.14. KOMTRAX PLUS
7.15. KOMATSU WIRELESS BRIDGE (Optional)
7.16. FUSES AND CIRCUIT BREAKERS
8. LUBRICATION AND SERVICE
8.1. SERVICE CAPACITIES
8.2. HYDRAULIC TANK SERVICE
8.3. COOLING SYSTEM SERVICE
8.4. WHEEL MOTOR SERVICE
8.5. RESERVE OIL TANK SERVICE
8.6. AIR CLEANER SERVICE
8.7. QUICK FILL SERVICE CENTER
8.8. TIE ROD INSPECTION AND TORQUE PROCEDURE
8.9. LUBRICATION CHART
8.10. HOUR (DAILY) INSPECTION
8.11. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
8.12. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
8.13. INITIAL 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
8.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
8.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
8.16. HOUR LUBRICATION AND MAINTENANCE CHECKS
8.17. HOUR LUBRICATION AND MAINTENANCE CHECKS
8.18. HOUR MAINTENANCE CHECKS
9. AUTOMATIC LUBRICATION SYSTEM
9.1. GENERAL DESCRIPTION
9.2. SYSTEM COMPONENTS
9.3. SYSTEM OPERATION
9.4. GENERAL INSTRUCTIONS
9.5. LUBRICANT PUMP
9.6. INJECTORS (SL1 Series H)
9.7. PREVENTIVE MAINTENANCE PROCEDURES
9.8. SYSTEM CHECKOUT
9.9. SYSTEM TROUBLESHOOTING CHART
10. COMPONENTS SPECIFICATIONS
10.1. MAJOR COMPONENT DESCRIPTIONS
10.2. SPECIFICATIONS
11. PAYLOAD METER III
12. AM/FM RADIO / CD / MP3 / USB / iPOD / AUX PLAYER
12.1. OPERATING INSTRUCTIONS

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