komatsu fb09ex 11 fb14ex 11 fb15ex 11 fb18ex 11 fb15exg 11 fb18exg 11 fb20ex 11 fb25ex 11 fb20exg 11 fb25exg operation and maintenance manual ten00568 03 1

Komatsu FB09EX-11, FB14EX-11, FB15EX-11, FB18EX-11, FB15EXG-11, FB18EXG-11, FB20EX-11, FB25EX-11, FB20EXG-11, FB25EXG Operation and Maintenance Manual TEN00568-03

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00568-03
Format: PDF
Size: 5.3MB
Number of Pages: 169

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- FB09EX-11 Electric Lift Truck
- FB14EX-11 Electric Lift Truck
- FB15EX-11 Electric Lift Truck
- FB18EX-11 Electric Lift Truck
- FB15EXG-11 Electric Lift Truck
- FB18EXG-11 Electric Lift Truck
- FB20EX-11 Electric Lift Truck
- FB25EX-11 Electric Lift Truck
- FB20EXG-11 Electric Lift Truck
- FB25EXG-11 Electric Lift Truck
- FB30-11 Electric Lift Truck

1. INTRODUCTION
1.1. ABOUT THIS MANUAL
1.2. FOR YOUR SAFETY
1.2.1. SIGNAL WORDS
1.2.2. SAFETY INDICATORS
1.3. APPLICABLE MODEL AND SERIAL No.
1.4. GENERAL VIEW OF LIFT TRUCK
1.4.1. APPLICATION OF LIFT TRUCK
1.4.2. DIRECTION OF LIFT TRUCK
1.5. UNITS OF MEASURE
1.6. QUALIFICATION FOR OPERATION
1.7. RUNNING IN NEW LIFT TRUCK
1.7.1. RUNNING IN NEW LIFT TRUCK
1.7.2. MAINTENANCE FOR NEW LIFT TRUCK
1.8. WARRANTY AND SERVICE
1.8.1. PERIODICAL EXCHANGE PARTS
1.8.2. USE OF GENUINE PARTS AND OILS
1.9. NECESSARY INFORMATION OF LIFT TRUCK
1.9.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
1.9.2. MODEL AND SERIAL NO. LOCATION
2. SAFETY
2.1. SAFETY LABEL
2.1.1. SAFETY LABEL LOCATION CHART
2.1.2. SAFETY LABELS
2.2. BASIC PRECAUTIONS
2.2.1. FOLLOW RULES
2.2.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
2.2.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
2.2.4. FIRE EXTINGUISHER AND FIRST AID KIT
2.2.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
2.2.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
2.2.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
2.2.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
2.2.9. PRECAUTION WHEN WASHING LIFT TRUCK
2.2.10. TO AVOID BURN INJURY
2.2.11. FIRE PREVENTION
2.2.12. IF A FIRE BREAKS OUT
2.2.13. INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED)
2.2.14. DO NOT MODIFY THE LIFT TRUCK
2.2.15. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
2.2.16. SECURE SAFETY AT THE WORKING AREA
2.2.17. ASBESTOS CAUTION
2.2.18. WINDOW WASHER CAUTION
2.3. STARTUP INSPECTION
2.4. TRAVELING THE LIFT TRUCK
2.4.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
2.4.2. WHILE TRAVELING THE LIFT TRUCK
2.4.3. STOPPING AND PARKING
2.4.4. TOWING
2.5. LOAD HANDLING OPERATION
2.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.6.1. ALWAY PERFORM THE STARTUP INSPECTION
2.6.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
2.6.3. KEEP THE WORKING AREA CLEAN AND TIDY
2.6.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
2.6.5. KEEP UNAUTHORIZED PEOPLE OFF
2.6.6. USE OF RIGHT TOOLS AND EQUIPMENT
2.6.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
2.6.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
2.6.9. BE CAREFUL OF HIGH PRESSURE OIL
2.6.10. BEWARE OF ROTATING COOLING FAN
2.6.11. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
2.6.12. CAUTIONS WHEN REPLACING THE SEAT
2.6.13. REMOVING THE BATTERY PLUG
2.6.14. CAUTION WHEN HANDLING BATTERY
2.6.15. CAUTION WHEN HANDLING TIRES
2.6.16. CAUTION IN WASTE DISPOSAL
2.6.17. CAUTION AFTER INSPECTION AND REPAIR
2.6.18. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
2.7. HOISTING AND TRANSPORTING THE LIFT TRUCK
2.7.1. CAUTION WHEN HOISTING THE LIFT TRUCK
2.7.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
2.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
2.8.1. LONGITUDINAL STABILITY
2.8.2. CENTER OF GRAVITY OF A LOAD
2.8.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
2.8.4. ACTUAL CAPACITY
2.8.5. SERIAL NO. PLATE AND LOAD TABLE
2.8.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
3. OPERATION
3.1. GENERAL VIEW
3.1.1. GENERAL VIEW OF LIFT TRUCK
3.1.2. INSTRUMENTS AND CONTROLS
3.2. EXPLANATION OF COMPONENTS
3.2.1. EXPLANATION OF CONTROLS AND GAUGES
3.2.2. SINGLE ACTION WATER REFILLER
3.2.3. FORK STOPPER
3.3. OPERATORS COMPARTMENT
3.3.1. ADJUSTING POSITION OF STEERING WHEEL
3.3.2. STARTING LIFT TRUCK OFF
3.3.2.1. NEUTRAL SAFETY
3.3.2.2. TRAVEL INTERLOCK FUNCTION (FB30)
3.3.3. STARTING ON SLOPE
3.3.4. TRAVELING OVER RAMPS
3.3.5. TEMPORARY STOPPING AND PARKING
3.3.5.1. WHEN LEAVING THE LIFT TRUCK UNATTENDED
3.3.5.2. PARKING BRAKE ALARM BUZZER (FB30)
3.3.5.3. LONGTERM PARKING
3.3.6. FORK SPREAD ADJUSTMENT
3.3.7. LOAD HANDLING OPERATION
3.3.7.1. OPERATION OF CONTROL LEVERS
3.3.7.2. LIFT INTERLOCK FUNCTION (FB30)
3.3.7.3. PICKING UP
3.3.7.4. STACKING
3.4. BATTERY CHARGING
3.4.1. CHARGING BY STATIONARY BATTERY CHARGER
3.4.2. REPLACING BATTERY
3.4.3. MAINTAINING LONG BATTERY LIFE
3.5. LIFT TRUCKS WITH COLDSTORAGE MODEL
3.5.1. EXPLANATION OF LIFT TRUCKS WITH COLDSTORAGE MODEL
3.5.1.1. PRECAUTIONS FOR USE
3.5.1.2. PRECAUTIONS FOR CHARGING
3.5.1.3. SUITABLE LUBRICANT
3.5.1.4. OTHER
3.6. LONGTERM STORAGE
3.6.1. BEFORE STORAGE
3.6.2. DURING STORAGE
3.6.3. AFTER STORAGE
4. MAINTENANCE
4.1. CHECK BEFORE OPERATION
4.1.1. CHECK BEFORE OPERATION (WITH KEY SWITCH OFF)
4.1.1.1. CHECK AFTER STARTING (WITH KEY SWITCH ON)
4.1.1.2. CHECK WHILE ADVANCING SLOWLY
4.1.1.3. CHECK OF WORK EQUIPMENT OPERATION
4.2. CHECK AFTER OPERATION
4.3. OUTLINE OF SERVICE
4.3.1. SUITABLE OIL
4.3.1.2. GREASE
4.3.1.3. OIL STORAGE AND PRESERVATION
4.3.1.4. FILTERS
4.4. LUBRICANT LIST
4.4.1. LUBRICANT LIST
4.4.2. OIL AND GREASING CHART (OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS)
4.4.3. OIL AND GREASING CHART (OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS) (FOR EU)
4.5. INSPECTION AND MAINTENANCE SCHEDULE CHART
4.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
4.7. MAINTENANCE
4.7.1. CHECK BRAKE LINK FOR BACKLASH, LOOSENESS, DAMAGE AND WEAR
4.7.2. CHANGE OIL IN TRANSFER CASE (INCLUDING DIFFERENTIAL CASE)
4.7.2.1. CHECK TRANSFER CASE OIL LEVEL
4.7.2.2. CHANGE OIL IN TRANSFER CASE
4.7.3. CHANGE HYDRAULIC TANK
4.7.4. CHECK BATTERY VOLTAGE AFTER CHARGING
4.7.5. SELECTION OF CHARGER POWER SUPPLY VOLTAGE TAP
4.7.6. REPLACING FUSES
4.7.6.1. AREA UNDER FLOOR PLATE
4.7.6.2. STATIONARY CHARGER
4.7.6.3. CONTROLLER
4.7.7. REPLACING TIRES
4.7.7.1. TIRE FOR BATTERYPOWERED LIFT TRUCK
4.7.8. REPLACING LAMPS
4.8. WASHING LIFT TRUCK
4.9. SERVICE DATA
4.9.1. SERVICE DATA
4.9.2. TORQUE LIST
5. TECHNICAL DATA
5.1. TECHNICAL DATA
6. EC DECLARATION OF CONFORMITY
6.1. EC DECLARATION OF CONFORMITY(FB20EX3011)
6.2. TIEDOWN POSITIONS OF LIFT TRUCK
7. ATTACHMENT
7.1. OPERATION OF SIDE SHIFT
7.1.1. ATTACHMENT MODEL PLATE LOCATION, SERIAL NO.
7.1.2. SAFETY OF ATTACHEMENTS
7.1.3. SAFETY LABEL
7.1.4. FEATURES OF ATTACHMENTS
7.1.5. GENERAL VIEW
7.1.6. EXPLANATION OF COMPONENTS
7.1.7. OPERATION
7.1.8. INSPECTION AND MAINTENANCE SCHEDULE CHART
7.1.9. MAINTENANCE WORK
8. OPTIONS
8.1. HANDLING CLAMP OPEN GUARD
9. INDEX

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